Job Purpose
Supervise & coordination execution of Instrumentation maintenance activities in Cement Mill & Packing Plant, Weigh Bridge and Tele Exchange area and carries out modification / improvement jobs for plant optimization, cost reduction & productivity improvement. Planning and execution for smooth operation of plant in Shifts by Instrumentation departmenNeed candidate with Radiological Safety Officer.
Job Context & Major Challenges
Job Context: Dalla Cement Works (DCW); a flagship unit of Ultratech Cement Ltd. (UTCL), is located around 120 km from Varanasi on Varanasi – Pipari SH-5 on the southern bank of river Sone. The unit started with an old unit K4 of 0.5 MTPA of clinker. The journey of excellence with technological Up gradation resulted in two units (Line-4 & 5) with ultimate capacity of 2.0 MTPA Clinker and 0.5 MTPA cement production. The unit produces Gray Cement & Clinker.Unit has certified for Integrated Management System & upgraded to 2015 version; which has inclusion of ISO 9001, ISO 14001, ISO 50001 & OHSAS 18001.Dalla Cement Works has won several accolades at the national and international level for its Quality, Environment, Safety & Productivity. Dalla Cement is bagged with many awards. Some of them are Greentech award for best environment practices, National Safety Award by the Ministry of Labour & Employment (Govt. of India) , Three National Energy Awards i.e. First National Energy Conservation Award-2011 organized by Ministry of Power (Govt. of India) &BEE second - Energy Efficient Unit National Award for Excellence in Energy Management-2012 organized by CII and third – Energy Excellence Award in Energy Management 2013 organized by CII.
Job Challenges
- Packer trouble free operation without weight variation
- Timely completion of project
- Weigh bridges Availability without breakdown
Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)
Supporting Actions (Max 1325 Characters)
KRA1 System Implementation: Supervise and monitor quality systems (ISO & WCM) in the section through involvement of people for improving Plant Performance as per Quality /Environmental Standards a) Monitor daily abnormality registration and corrective actionsb) Implement countermeasures recommended during inter departmental auditsc) Monitor implementation of safety and pollution control measuresd) Monitor checks for hoist / pressure vessels / Chain pulley block as per safety standarde) Prevention and execution of Kaizen schemesf) Develop One point lesson and impart trainingg) Maintain statutory record of the observationKRA2 Plant Availability : Supervise & Coordinate for smooth, trouble free operation of instruments for attending maximum equipment’s availability in Cement Mill & Packing Plant a) Analysis of stoppages report and organizingb) Corrective preventive actions with timely monitoringc) Coordinate maintenance jobs related to preventive shutdown & modification / upgradationd) Supervise and report implementation progress and take corrective actions if anyKRA3 Cost Control & Optimization : Monitor and control the execution of maintenance jobs of the section as the budget allocated to keep the cost under control by effective utilization of resources a) Packer operation without weight variationb) Preparation of budget & seeking approvalc) Monitor consumption of resources with respect to budgetd) Compare actual expenses against budget and take action to reduce variancee) Carryout why-why analysis to prevent recurrencef) Standardization of instruments in the sectiong) Alternate material design change development and trialsKRA4 Calibration: Organize timely calibration of field instruments for measurement accuracy to reduce losses and improve to customer satisfaction a) Monitor and organizing calibration of instruments as per the scheduleb) Coordinate with stores for calibration certificatesc) Organize the baseline of instruments to know the test statusd) Timely calibration of packer spoutsKRA5 Plant Improvement / Modification : Study the existing systems and process requirements and Identify areas for improvement through planned reviews of performance, prepare improvement / modifications proposals and supervise its execution for continuous improvement in Productivity / Reliability of the equipment a) Analyze life value analysis of costly spares to enhance their lifeb) Increase use of in house resources for fabricationc) Carryout Pareto analysis for half yearly for the consumption of spares and make action plan to reduce the consumptiond) Identify areas for improvement through planned reviews of performance, prepare improvement / modification proposal and supervise its execution for continuous improvement in Productivity / Reliability of equipmente) Analyze data and feasibility study by application of PM analysisf) Preparation and approval of schemes for modification / changesg) Process data flow measurementh) Ensure implementation of SchemesKRA6 Environment & Safety : Monitor & carryout all the activities required to maintain good housekeeping & safety standards of section a) Review the jobs / systemsb) Impart training to workmen and contractorc) Identification & rectification of unsafe points / leakage pointd) Regular checking of level sensing instrumentse) Regular checking of tools & tacklesf) Carryout safety / environment auditsg) Regular checks of dust collector solenoidsh) Monitor working of pollution control equipment
