Packing incharge

· Ensure smooth running of all packaging machines: Kawashima, ASTRO Ishida, Catalis, etc.

· Operate or supervise the operation of Markem Imaje X40 and Domino TTO printers for batch coding.

· Plan and manage operator shifts for packaging lines.

· Start-up checks and end-of-day shutdown procedures for all packaging equipment.

· Maintain target production rate (pouches per minute) with minimal downtime.

· Coordinate with maintenance team for preventive and breakdown maintenance.

· Perform basic troubleshooting of packaging machines and TTO printers (ribbon issues, misalignment, print clarity).

· Monitor wear & tear of machine parts like jaws, belts, rollers, etc.

· Ensure backup parts and consumables like ribbons, printheads, PHM assemblies, pads are available.

· Ensure packaging quality parameters: seal strength, correct weight, alignment, and cleanliness.

· Verify correctness of printed data (batch code, MRP, manufacturing date, etc.).

· Ensure compliance with company and FSSAI packaging standards.

· Conduct line clearance checks before each SKU changeover.

· Coordinate with production, maintenance, and QA teams.

· Maintain packaging records: shift-wise production, rejection, downtime, and consumable usage.

· Report machine performance, breakdowns, and output to higher management.

· Manage inventory of packaging materials: laminate rolls, cartons, labels, and ribbons.

· Monitor consumption of TTO printer consumables (ribbons, pads, printhead, PHM assemblies).

· Ensure FIFO method for packaging material usage.

· Supervise packing line operators and helpers.

· Train team on machine operation, changeovers, safety, and basic troubleshooting.

· Enforce proper hygiene and GMP practices in packing area.

· Ensure safe operation of machines (especially with moving parts or sharp cutters).

· Set up printer parameters like print speed, length and ribbon save mode.

· Load ribbons correctly and ensure clean printhead & pad condition.

· Monitor life cycles of consumables (Ribbon, PHM assembly, Printhead, pad).

· Ensure printer communication with host systems or line automation.

· Ensure the checkweigher system is calibrated and operational at the start of every shift.

· Monitor real-time pouch weight accuracy for each batch or SKU.

· Make sure correct product recipes/programs are selected as per production plan.

· Monitor reject mechanisms (air nozzle, flapper, pusher) for proper functioning.

· Perform daily checks and cleaning of checkweigher belts, sensors, and platforms.

· Identify minor issues (belt tracking, alignment, dust buildup, sensor misreading) and coordinate with maintenance for correction.

· Maintain a preventive maintenance calendar and coordinate calibration schedules.

· Ensure 100% weight compliance as per legal metrology and company-defined tolerance limits.

· Validate rejected products (underweight or overweight) and take corrective action.

· Support QA during internal or external audits related to weight compliance and traceability.

· Document shift-wise reports of good packs, rejections, and deviation observations.

· Conduct routine test runs using certified test weights to ensure accuracy of Ishida/Yamato checkweighers.

· Maintain proper documentation of calibration records.

Job Types: फ़ुल-टाइम, स्थायी

Pay: ₹30,000.00 - ₹400,000.00 per month

Benefits:

• प्रॉविडेंट फ़ंड

Work Location: In person