Manager Maintenace

0 years

0 Lacs

Posted:4 hours ago| Platform: GlassDoor logo

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Work Mode

On-site

Job Type

Full Time

Job Description

Please fill the following details for the Requisite Position – Maintenance Manager

Roles & Responsibilities

  • Plant Maintenance for Productivity Improvement
  • Monitor Electrical, Mechanical and Hydraulic systems of facilities to ensure functionality.
  • Plan, Execute and Monitor the Daily Maintenance Plan to enhance the Serviceability of Mechanical/Electrical System.
  • Plan, Schedule, Execute and Monitor the Preventive/Predictive Maintenance to minimize Breakdown.
  • Knowledge of Winding Machines, Vacuum Pump, Autoclave Cycle, Transformer Oil Filtration Plant, Helium Leak Testing Machine, EOT, Jib Crane, Electrical Oven, Evacuation and Oil Flooding Station
  • Inventory Management
  • Monitor and Control Spare Parts Inventory, Ensuring the availability of Critical Components and minimizing excess Inventory.
  • Maintaining and Ordering of Inventory as per requirement minimum maximum stock level.
  • Co-ordinate with Procurement Department to ensure timely availability of all required spares
  • Use ERP for managing maintenance and the Spare Parts associated with the Plant.
  • Track Delivery schedules and maintain inventory levels for timely availability.
  • Maintenance of Utilities
  • Monitoring of efficient operation and maintenance of D.G. Set, Air Compressor, Chiller Plant, LT Panel, Transformer, RMU Unit.
  • Planning and Execution of Energy Saving and Improvement Project.
  • Ensure Legal Compliance Tracker adherence and monitoring.
  • Breakdown of Plant Machineries
  • Diagnosing Machineries Malfunctions and Implement necessary repairs.
  • Responding Immediately to Machineries Breakdown.
  • Ensure Availability of Spare Parts of Machine to Minimum Breakdown.
  • Replace Parts or Perform adjustments to correct issues.
  • Drive a Culture in which work is done correctly first time and re-work is eliminated.
  • Monitoring of Breakdown Report with CAPA.
  • Collaborate with Production teams to minimize disruptions and downtime.
  • Monitoring of Plant Breakdown with low MTTR, MTBF.
  • EHS Compliance and Safety
  • Ensure maintenance is executed in compliance with EHS Requirements.
  • Contribute to the development of EHS related procedures in support of maintenance activities.
  • Support the development, implementation, sustainability of 5S activity in Plant.
  • Report any Safety Incident to the EHS Team for Near Miss, Safety Incident, Workplace Inspection, Unsafe Act, Unsafe Condition.
  • Monitoring of Legal Compliance Tracker of Machineries.
  • Team Management
  • Regularly Inspecting and Assigning the daily Maintenance Activities and take Actions as required
  • Communicate, Providing Guidance, Training to Engineers and Technicians.
  • Allocating work to team members.
  • Collaborate with Machine Vendors for AMC and Renewal of it.
  • Maintenance Budget
  • Accountable for keeping maintenance expenditure within budgetary constraints.
  • Cost Estimation of Spare Parts, Critical Spare Parts, monitoring and controlling of revenue budget.
  • Continuous Improvements
  • Identify opportunities for process and equipment improvements and reduce maintenance requirements.
  • Develop and Implement Solutions to enhance equipment reliability and performance.
  • Capex/New Projects
  • Execution of plant expansion projects with OTD in co-ordination with/without project team availability
  • Timely execution of CAPEX items as per requirement
  • Adherence to ISO & Legal requirements
  • Able to manage 100% documents duly evident as per ISO requirement on time
  • Need to cater internal/External/Vendor audit finding on time with appropriate back up
  • Strict adherence of EHS/QMS/COC and other legal policy

Skills & Basic Requirements for the Position

5S

Capital Expenditures

Root Cause Analysis

Cost Reduction/Budget Management Skills

Energy Conservation

Inventory Management

Breakdown Root Cause Analysis

Continuous Improvement

Total Productive Maintenance

PLC and VFD Troubleshooting

Kaizen

Adherence to Preventive Maintenance

Key Result Areas

Key Performance Indicators (Max 6)

Finance

Process

Customer

People

Please fill the following details for the Requisite Position – Maintenance Manager

Roles & Responsibilities

  • Plant Maintenance for Productivity Improvement
  • Monitor Electrical, Mechanical and Hydraulic systems of facilities to ensure functionality.
  • Plan, Execute and Monitor the Daily Maintenance Plan to enhance the Serviceability of Mechanical/Electrical System.
  • Plan, Schedule, Execute and Monitor the Preventive/Predictive Maintenance to minimize Breakdown.
  • Knowledge of Winding Machines, Vacuum Pump, Autoclave Cycle, Transformer Oil Filtration Plant, Helium Leak Testing Machine, EOT, Jib Crane, Electrical Oven, Evacuation and Oil Flooding Station
  • Inventory Management
  • Monitor and Control Spare Parts Inventory, Ensuring the availability of Critical Components and minimizing excess Inventory.
  • Maintaining and Ordering of Inventory as per requirement minimum maximum stock level.
  • Co-ordinate with Procurement Department to ensure timely availability of all required spares
  • Use ERP for managing maintenance and the Spare Parts associated with the Plant.
  • Track Delivery schedules and maintain inventory levels for timely availability.
  • Maintenance of Utilities
  • Monitoring of efficient operation and maintenance of D.G. Set, Air Compressor, Chiller Plant, LT Panel, Transformer, RMU Unit.
  • Planning and Execution of Energy Saving and Improvement Project.
  • Ensure Legal Compliance Tracker adherence and monitoring.
  • Breakdown of Plant Machineries
  • Diagnosing Machineries Malfunctions and Implement necessary repairs.
  • Responding Immediately to Machineries Breakdown.
  • Ensure Availability of Spare Parts of Machine to Minimum Breakdown.
  • Replace Parts or Perform adjustments to correct issues.
  • Drive a Culture in which work is done correctly first time and re-work is eliminated.
  • Monitoring of Breakdown Report with CAPA.
  • Collaborate with Production teams to minimize disruptions and downtime.
  • Monitoring of Plant Breakdown with low MTTR, MTBF.
  • EHS Compliance and Safety
  • Ensure maintenance is executed in compliance with EHS Requirements.
  • Contribute to the development of EHS related procedures in support of maintenance activities.
  • Support the development, implementation, sustainability of 5S activity in Plant.
  • Report any Safety Incident to the EHS Team for Near Miss, Safety Incident, Workplace Inspection, Unsafe Act, Unsafe Condition.
  • Monitoring of Legal Compliance Tracker of Machineries.
  • Team Management
  • Regularly Inspecting and Assigning the daily Maintenance Activities and take Actions as required
  • Communicate, Providing Guidance, Training to Engineers and Technicians.
  • Allocating work to team members.
  • Collaborate with Machine Vendors for AMC and Renewal of it.
  • Maintenance Budget
  • Accountable for keeping maintenance expenditure within budgetary constraints.
  • Cost Estimation of Spare Parts, Critical Spare Parts, monitoring and controlling of revenue budget.
  • Continuous Improvements
  • Identify opportunities for process and equipment improvements and reduce maintenance requirements.
  • Develop and Implement Solutions to enhance equipment reliability and performance.
  • Capex/New Projects
  • Execution of plant expansion projects with OTD in co-ordination with/without project team availability
  • Timely execution of CAPEX items as per requirement
  • Adherence to ISO & Legal requirements
  • Able to manage 100% documents duly evident as per ISO requirement on time
  • Need to cater internal/External/Vendor audit finding on time with appropriate back up
  • Strict adherence of EHS/QMS/COC and other legal policy

Skills & Basic Requirements for the Position

5S

Capital Expenditures

Root Cause Analysis

Cost Reduction/Budget Management Skills

Energy Conservation

Inventory Management

Breakdown Root Cause Analysis

Continuous Improvement

Total Productive Maintenance

PLC and VFD Troubleshooting

Kaizen

Adherence to Preventive Maintenance

Key Result Areas

Key Performance Indicators (Max 6)

Finance

Process

Customer

People

Job Types: Full-time, Permanent

Pay: ₹5.00 - ₹12.00 per year

Work Location: In person

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