Lead Mechanical (Tentative JB 7)

• Key Result Areas/Accountabilities:
  

Key Result Areas/Accountabilities

Supporting Actions

• Mechanical Design & Engineering
• Review and validate detailed engineering documents including GA drawings, isometrics, and equipment layouts.
• Ensure equipment selection aligns with process requirements, environmental conditions, and Indian/international standards (ASME, IS, API, etc.).
• Coordinate with process, electrical, and instrumentation teams for layout finalization and clash resolution.
• Conduct design risk assessments and value engineering workshops with EPC partners.
• Project Execution & Mechanical Installations
• Plan and supervise the erection of static and rotary equipment (e.g., pumps, fans, heat exchangers, conveyors).
• Ensure proper sequencing of mechanical activities to align with civil and structural progress.
• Monitor erection quality through checklists, QA/QC protocols, and daily inspections.
• Ensure installation of utility systems including compressed air, cooling water, fire protection and HVAC.
• Vendor & Contractor Management
• Finalize mechanical BOQ and track delivery schedules with procurement team.
• Conduct vendor QAP (Quality Assurance Plan) reviews and monitor adherence.
• Evaluate contractor manpower deployment, productivity, and safety compliance.
• Conduct daily progress reviews and resolve site-level execution bottlenecks.
• Safety & Compliance
• Prepare Job Safety Analysis (JSA) for critical mechanical erection activities.
• Implement LOTO (Lockout-Tagout), work-at-height, confined space, and lifting safety protocols.
• Conduct mechanical safety audits, toolbox talks, and ensure permit-to-work compliance.
• Participate in monthly safety review meetings and ensure closure of action items.
• Testing, Commissioning & Handover
• Prepare mechanical commissioning plans for all packages (e.g., pumps, blowers, cooling towers).
• Supervise cold/hydro testing, alignment checks, vibration monitoring, and no-load/full-load runs.
• Coordinate with OEMs during commissioning and performance guarantee tests (PGT).
• Maintain records of all pre-commissioning and commissioning protocols.
• Budget Adherence & Cost Control
• Identify opportunities for cost reduction through alternative material specifications or design optimization.
• Track mechanical cost centers and control deviations through early warnings.
• Minimize wastage of materials, welding rods, fasteners, and consumables.
• Reuse surplus or unused inventory during execution.
• Team Leadership & Development
• Supervise and mentor a team of engineers, supervisors, and technicians.
• Conduct regular performance reviews and skill development plans.
• Organize technical knowledge-sharing sessions and training workshops (e.g., alignment, bearing fits, etc.).
• Foster collaboration across shifts and teams for cohesive execution.