Autoliv Job ProfileEngineer – ProductionStructure Basic InformationDivision/FunctionProductionJob LocationAIX – MysorePosition Direct ManagerCushions AMC ManagerDotted Line ManagerNADirect ReportsAMT leadersJob GradeJob Context
Job Summary
Take care of Laser Cutting and Sewing Lines in the shift.Training, Coaching and mentoring the team leaders to inculcate problem solving and Continuous Improvement Mindset.Ensure that the production quality is meeting specification requirements and adjust process parameters accordingly.Maintain department documents for systems like ISO TS 16949 ISO 14001, OHSAS and other production system requirements of the organizationEnsure SQDCM Deliverables are met as per timelinesStrategic Context and ChallengesTaking care of daily production activities in CushionsTeam management involving around 6-7 AMT leaders and 300 associates in the shiftInteracting, coordinating corresponding with all the departments for the smooth functioning of productionOrientation towards lean Manufacturing and involving in activities like Standards Implementation and adherence, Kaizen, 5S, TPM, Muda elimination, etc.DeliverablesEnsure Zero Safety IncidentsProduction – Plan Vs Actual 100% as per planScrap Rate – As per TargetProductivity – As per TargetOEE – As per TargetTasks and ResponsibilitiesCore Responsibilities and Activities
- Working in 3 shifts in a lean focused assembly (sewing) line and laser cutting machine
- Manage a team of about 300 Associates in the shift
- Continuously looking for improvement opportunities in Safety, Quality, Productivity, Machine efficiency and Morale
- Planning, Interacting, coordinating corresponding with all the departments for the smooth functioning of production
- Train the Sewing and Laser Associates to the targeted levels through continuous coaching and mentoring
- Ensure that the product quality is meeting speciation requirements and adjust process parameters accordingly.
- Ensure Line productivity by ensuring production as per defined cycle time and eliminating short stops / Minor stoppage
- Ensure Built in quality in each station through operator training on quality requirements and standards
- Adherence to production targets and on time delivery
- Manage Changeovers and continuously work towards SMED
- Reduce minor stoppages of Laser cutting Machines through effective usage of Autonomous Maintenance Checklist, abnormality identification and closure
- Encourage Associates to identify abnormalities, give suggestions, report Jidoka and implement Kaizens
- Follow product specifications and quality control measures
- Root cause analysis for breakdowns (including human error) and troubleshoot problems
- Root Cause analysis for Defects (including human error) and troubleshoot problems
- Manage production documents and system documents in the shift
- Strive to achieve and sustain lean target conditions, Safe and ergonomic work environment
- Improve and Sustain 5S condition in the area
- Ensure Shift meetings as per agenda
Other Responsibilities
Involvement in Kaizen events, Improvement workshops, 5S Audits and other system Audits as per Autoliv standardsEnsure All Applicable standards viz, Safety Standards, Quality Standards, Lean Standards, TS 16949, ISO 14001 and OHSAS requirements are adhered through self-audits as per defined frequencyRole RequirementsBehavioral CompetenciesFunctional CompetenciesLeadership QualitiesAnalytical skillsTrouble shootingMan Management skillsWorking knowledge MS Office and QAD
- Drive Customer Focus
- Display Global Perspective
- Cultivate Innovation
- Make Sound Decisions
- Manage Execution
- Ensure Accountability
- Drive Collaboration
- Engage Inspire Others
- Develop People
- Build Trust
- Supporting and Cooperating
- Interacting and Influencing Entrepreneurial
- Thinking and Performing
Personal Characteristics Enabling SuccessStrong Commitment, Dedication, Goal Focused and timeline respecting, Team PlayerEducationB.E / B. Tech in Mechanical / Industrial EngineeringCertifications/AccreditationsPrevious Experience Certificates if any.Previous Experience4 to 6 years’ experience in Assembly Production lineBasic Knowledge of Lean Manufacturing ConceptsLanguagesEnglish, Kannada
Other
To Work in any Shifts based on the Industry Requirements and willing to relocate to Mysore.Additional Information
