Engineer - Process Engineering

Engineer - Process Engineering

Job Name: Engineer

Department: Process Engineering

Roles and Responsibilities:

• Analyze and optimize manufacturing processes to improve efficiency and reduce waste.
• Handle all activities related to blade manufacturing processes, including new tool, jig, and mold installation and commissioning.
• Develop and implement process control strategies and standard operating procedures.
• Prepare annual and monthly maintenance plans for moulds, equipment and tooling.
• Collaborate closely with Process, Production, Planning, and Maintenance teams for mold maintenance and rectification activities.
• Define tooling requirements, validate tools, and coordinate handover to Production, Maintenance, Quality, and Safety teams.
• Monitor production metrics and troubleshoot process-related issues.
• Prepare and analyze monthly maintenance costs and implement actions to reduce expenses.
• Ensure compliance with all safety and quality standards.
• Lead tooling design reviews and support the development of new tooling for blade manufacturing.
• Analyze tooling performance and implement improvements to enhance durability, cycle time, and ergonomics.
• Lead continuous improvement initiatives using methodologies like Lean, Six Sigma, or Kaizen
• Coordinate with suppliers for tooling procurement, refurbishment, and upgrades.
• Develop solutions to improve efficiency and minimize waste.
• Maintain documentation for tooling specifications, maintenance records, and change management.
• Support New Product Development by designing and validating tooling for new blade models.
• Apply systematic problem-solving techniques to identify root causes of tooling failures and production inefficiencies.
• Support equipment selection, installation, and commissioning.
• Document process changes and maintain technical records.

Experience:

• Over 7 years of experience in the blade manufacturing industry and Minimum 5 years of experience in the process engineering department.
• Strong knowledge of glass fabric and process materials, including cutting and kitting, prefab, shell, finishing, tooling and material handling.
• Hands-on experience in change management and tooling processes.
Proficient in lean manufacturing tools and methodologies. Skilled in problem-solving tools and their practical application.


• Knowledge required:

  • Lean manufacturing
  • Change management
  • Risk assessment
  • PPAP, BOM
  • New material homologation process
  • VDA6.3, QMS..etc
  • Strong analytical and problem-solving skills.
  • Proficiency in process simulation and design software (e.g., AutoCAD, Aspen Plus).
  • Knowledge of manufacturing systems, automation, and quality control.
  • Familiarity with statistical analysis and root cause analysis techniques.