AM/DM Process Planning & New Weld Line Development

Education Required:Diploma| B.Tech

Experience Required:4 - 16| 2.6 - 7 Years

Experience of Product DMU (Digital Mock-up) / BIW structure and identify Concerns regarding Manufacturability, Joining (weld spots, sealer, studs & bolts), Datums study for jigs/equipment reuse. Define Tolerance & Matching quality fit and finish.

Preparation of Weld line process plan based on Engineering and Production BOM (Bill of Material). Developing jig planning sheets & tack spots planning.

Preparation of Weld Line specification (Line Concepts, Layout, Cycle time & Man/Machine Utilization) for new model Introduction.

Planning for Material space, trolleys, supply of material to line side & material handling equipment.

Procurement (RFQ and spec making) of weld Jigs/Equipment based on technical specification and based on Procurement procedures.

Knowledge and exposure in Design approvals, Gun study, Robot payload checking, hand stress analysis, line Poka-Yoke etc.

Buy off of weld lines, mechanical, electrical installation, audit robot programs, line trials for product validation in coordination with other departments.

SOP & Ramp up support, line productivity & efficiency improvement.

Cost down related & Kaizen approach in working welding line solutions.

Technical/ Functional:

Knowledge of Welding process, Gun study, layout optimization, spot planning, JPS

Detailed Knowledge of Weld Body structure, should be well versed with 2D Drawings. Exposure to 3D Jig design would be preferred.

Hands on experience of different trials during new model development

Experience on different software - MS Office, Auto CAD, Uni-graphics & simulation software like RobCAD, PD/PS, OLP (Fanuc robot) & Virtual simulation etc.

CAE analysis mechanical structures - Robot gripper, swing jig/fixture, pedestal etc.

Robot teaching experience (Fanuc/Kawasaki make) - Spot welding, Handling, Sealing etc.

Basic knowledge of Pneumatic & Hydraulics, Auto Weld Line operation

Behavioral:

Target oriented, Good Analytical Skills, Excellent interpersonal, communication & presentation skills, Team player with Networking skills etc.

Have an inclination to go into details of each task at hand, have exposure to 5 why, 3G, 3K analysis.