Quality Manager – Machine Shop Division

Company Description

Ultimate alloys Pvt. Ltd is a leading steel casting foundry known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Join our dedicated team and help us maintain the highest standards quality and safety.

Role Description

Quality Manager – Machine Shop Division

Roles & Responsibilities:

1.Quality Control Management:

• Oversee in-process and final inspection of machined components (castings of pumps, valves, etc.).
• Develop and implement inspection procedures, sampling plans, and control systems to ensure product conformance.

2.Team Leadership:

• Lead and mentor a team of quality inspectors and technicians.
• Conduct skill development and training programs for inspection staff.

3.Customer and Internal Communication:

• Interface with customers on quality issues, audits, and non-conformities.
• Coordinate with production, planning, and design teams for proactive quality planning.

4.Measurement & Inspection Systems:

• Manage and calibrate inspection tools and equipment (e.g., micrometers, bore gauges, CMM, profile projectors).
• Ensure proper use of GD&T and 2D drawings for inspection.

5.Defect Analysis & Problem Solving:

• Perform root cause analysis (RCA) and implement corrective & preventive actions (CAPA) for internal and external rejections.
• Use tools like 5 Why, Fishbone diagram, Pareto, etc.

6.Documentation & Compliance:

• Maintain quality records, control plans, inspection reports, and customer quality documentation.
• Ensure compliance with ISO 9001 / IATF 16949 standards and customer-specific requirements.

7.Audit & Supplier Coordination:

• Conduct internal audits, process audits, and participate in customer/supplier audits.
• Coordinate with suppliers for incoming quality checks and feedback.

8.Continuous Improvement:

• Lead quality improvement initiatives using Six Sigma/Lean tools.
• Drive zero-defect culture and promote best practices across the shop floor.

Qualification & Skills Required:

• Diploma / B.E / B.Tech in Mechanical / Production / Industrial Engineering
• 8–10 years of experience in machine shop quality control, preferably for cast components
• Strong background in pump/valve manufacturing will be a major advantage
• Expertise in GD&T, machining tolerances, surface finish standards
• Hands-on experience with all measuring tools and CMM operations
• Knowledge of SPC, FMEA, MSA, PPAP, and APQP
• Strong leadership and team coordination
• Problem-solving and analytical mindset
• Good communication and documentation skills
• Ability to handle customer complaints and quality audits professionally