Company Description Ultimate alloys Pvt. Ltd is a leading steel casting foundry known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Join our dedicated team and help us maintain the highest standards quality and safety. Role Description This is a full-time on-site role as a Melting Manager - Steel Casting Foundry at ULTIMATE ALLOYS PRIVATE LIMITED located in Coimbatore. We are looking for an experienced and dedicated Melting Manager to lead the melting operations in our steel casting foundry. The ideal candidate should have over 10 years of hands-on experience in managing melting processes, team handling, and ensuring metallurgical quality standards in a foundry environment Key Responsibilities: Oversee day-to-day melting operations including charge preparation, furnace operations, and pouring. Monitor and control chemical composition and melting parameters to meet casting specifications. Lead a team of melting shop personnel to ensure safety, productivity, and quality. Coordinate with Quality, Maintenance, and Production Planning teams. Implement best practices to reduce melting costs and improve yield. Maintain compliance with safety and environmental regulations. Qualifications Foundry Management and Casting skills. Minimum 10 years of experience in steel melting operations in a steel casting foundry. Strong knowledge of induction furnace operations, scrap management, and heat treatment processes. Process Integration and Metallurgy knowledge. Metal Casting experience. Strong problem-solving and analytical skills. Ability to lead a team and work collaboratively. Ability to work with a minimum workforce and achieve maximum output. Bachelor's degree in Metallurgical Engineering or related field. Show more Show less
Company Description Ultimate alloys Pvt. Ltd is a leading steel casting foundry and machineshop known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Role Description This is a full-time on-site role for a Production In charge - Machine shop at ULTIMATE ALLOYS PRIVATE LIMITED, located in Coimbatore. The Production In charge will be responsible for overseeing daily operations of the machine shop, ensuring production schedules are met, supervising staff, maintaining quality control standards, managing inventory, and coordinating with other departments to optimise efficiency. The role also includes monitoring equipment maintenance and ensuring safety protocols are enforced. Manage daily machine shop operations to meet production targets and delivery schedules. Plan and allocate jobs based on priorities, ensuring efficient use of CNC (VMC, HMC, VTL) and conventional machines. Lead and coordinate with operators to maximize performance and productivity. Monitor machine performance and ensure timely maintenance for smooth shift operations. Qualifications Diploma or B.E. in Mechanical / Production Engineering (Bachelor’s degree preferred). 5+ years of experience in a machine shop managing CNC and conventional machines. Strong knowledge of pumps and valve manufacturing and machining processes. Hands-on experience in CNC operations, job planning, and manpower supervision . Familiar with equipment maintenance , quality control , and Lean/Continuous Improvement methods. Excellent leadership, communication, and problem-solving skills. Experience in the steel casting industry is an added advantage. Must be willing to work on-site in Coimbatore .
Company Description Ultimate alloys Pvt. Ltd is a leading steel casting foundry known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Join our dedicated team and help us maintain the highest standards quality and safety. Role Description The Quality Manager – Machine Shop Division is responsible for managing and improving all quality control and assurance activities in the precision machining section of pump and valve castings. This includes planning and executing in-process and final inspections, ensuring compliance with customer specifications, and driving continuous improvement to maintain high product quality and minimize rework/rejection. Roles & Responsibilities: 1.Quality Control Management: Oversee in-process and final inspection of machined components (castings of pumps, valves, etc.). Develop and implement inspection procedures, sampling plans, and control systems to ensure product conformance. 2.Team Leadership: Lead and mentor a team of quality inspectors and technicians. Conduct skill development and training programs for inspection staff. 3.Customer and Internal Communication: Interface with customers on quality issues, audits, and non-conformities. Coordinate with production, planning, and design teams for proactive quality planning. 4.Measurement & Inspection Systems: Manage and calibrate inspection tools and equipment (e.g., micrometers, bore gauges, CMM, profile projectors). Ensure proper use of GD&T and 2D drawings for inspection. 5.Defect Analysis & Problem Solving: Perform root cause analysis (RCA) and implement corrective & preventive actions (CAPA) for internal and external rejections. Use tools like 5 Why, Fishbone diagram, Pareto, etc. 6.Documentation & Compliance: Maintain quality records, control plans, inspection reports, and customer quality documentation. Ensure compliance with ISO 9001 / IATF 16949 standards and customer-specific requirements. 7.Audit & Supplier Coordination: Conduct internal audits, process audits, and participate in customer/supplier audits. Coordinate with suppliers for incoming quality checks and feedback. 8.Continuous Improvement: Lead quality improvement initiatives using Six Sigma/Lean tools. Drive zero-defect culture and promote best practices across the shop floor. Qualification & Skills Required: Diploma / B.E / B.Tech in Mechanical / Production / Industrial Engineering 8–10 years of experience in machine shop quality control, preferably for cast components Strong background in pump/valve manufacturing will be a major advantage Expertise in GD&T, machining tolerances, surface finish standards Hands-on experience with all measuring tools and CMM operations Knowledge of SPC, FMEA, MSA, PPAP, and APQP Strong leadership and team coordination Problem-solving and analytical mindset Good communication and documentation skills Ability to handle customer complaints and quality audits professionally
Company Description The Melting Manager is responsible for planning, executing, and controlling the melting operations in a steel casting foundry. The role involves managing melting processes (induction or electric arc furnace), supervising melting staff, ensuring adherence to production schedules, safety norms, and quality standards essential for pump and valve casting components. Roles & Responsibilities: Melting Operations Management: Supervise and coordinate daily melting operations including charge preparation, furnace operation, tapping, and pouring. Monitor and control furnace parameters (temperature, chemistry, etc.) to ensure desired metallurgical properties. Ensure proper alloying and deoxidation practices are followed. 2.Production Planning & Execution: Collaborate with planning and production teams to meet the daily and monthly casting targets. Optimize melting cycle time to improve productivity and reduce downtime. 3.Manpower & Team Management: Lead, train, and supervise melting team (furnace operators, helpers, and technicians). Assign daily tasks and ensure discipline, safety, and accountability within the team. 4.Quality Assurance: Ensure molten metal chemistry is as per specification through spectrometer analysis. Prevent casting defects by controlling melting and pouring practices. Work closely with the quality team to reduce rejection rates and improve consistency. 5.Maintenance Coordination: Coordinate with the maintenance team for timely furnace maintenance and refractory lining checks. Ensure preventive maintenance is followed to avoid unplanned breakdowns. 6.Safety & Compliance: Enforce safety practices during melting operations (PPE usage, proper handling of molten metal, etc.). Ensure adherence to ISO, IATF, and other regulatory standards. 7.Documentation & Reporting: Maintain records for heat logs, charge composition, pouring temperature, and non-conformance reports. Generate daily melting reports and submit them to higher management. 8.Continuous Improvement: Implement lean practices and suggest improvements in melting efficiency, cost reduction, and energy usage. Participate in internal audits and Kaizen initiatives. Qualification & Skills Required: Diploma / B.E / B.Tech in Metallurgy / Mechanical / Foundry Technology or related discipline 8–12 years in a steel casting foundry with hands-on experience in induction melting and alloy steel grades Experience in pump and valve industry castings preferred Knowledge of induction/electric arc furnaces, charge calculations, and heat treatment basics Familiarity with ASTM, IS casting standards Spectrometer operations and metallurgical analysis Leadership & team management Strong analytical and problem-solving skills Good communication and reporting abilities
Company Description Ultimate alloys Pvt. Ltd is a leading steel casting foundry known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Join our dedicated team and help us maintain the highest standards quality and safety. Role Description The Customer Follow-up Engineer plays a critical role in ensuring timely machining and delivery of cast components to customers by maintaining strong communication with clients and managing outsourcing vendors. This includes monitoring machining progress both in-house and at outsourced units, addressing customer queries, and ensuring timely dispatch of machined pump and valve components. Roles & Responsibilities: 1.Customer Communication & Coordination: Act as the single point of contact for customers regarding order status, machining updates, and dispatch schedules. Address and resolve technical or delivery-related queries through coordination with internal departments. 2.Outsourcing Unit Management: Coordinate with third-party machining vendors to ensure timely execution of outsourced jobs. Review and monitor machining progress at outsourcing units and fix delivery timelines as per customer requirements. Conduct regular follow-ups and site visits to ensure quality and schedule compliance. 3.Order Tracking & Delivery Commitment: Track customer orders through each stage—from raw casting, machining (in-house or outsourced), to final dispatch. Ensure internal and vendor adherence to customer delivery timelines. 4.Documentation & Reporting: Maintain detailed records of outsourced order statuses, timelines, and delivery notes. Generate weekly and monthly status reports for internal and customer use. 5.Complaint Handling & Resolution: Log customer complaints related to delay, quality, or documentation and coordinate with internal and external teams for resolution. Ensure root cause analysis and corrective actions are implemented when required. 6.Internal Communication & Planning: Liaise with PPC, Quality, Stores, Dispatch, and Vendor Management teams to align priorities and schedules. Provide early alerts for any potential delivery slippages and suggest corrective measures. 7.Post-Dispatch Support: Ensure timely dispatch documentation including invoices, DCs, test certificates, and packing lists. Obtain customer acknowledgements and maintain communication until final receipt confirmation. 8.Customer Relationship & Vendor Engagement: Build trust with key customer and vendor contacts through proactive communication and problem-solving. Participate in customer visits, audits, and review meetings. Qualification & Skills: Diploma / B.E / B.Tech in Mechanical / Production Engineering Experience in customer coordination and machining outsourcing 3–6 years in customer follow-up, vendor coordination, and order management in a manufacturing environment Knowledge of steel casting machining process and inspection parameters Familiarity with engineering drawings, GD&T, and component routing Understanding of outsourcing workflows and capacity planning Excellent communication and interpersonal skills Strong coordination and follow-up ability Time management and documentation skills ERP/Excel proficiency preferred
As a Production In charge - Machine shop at ULTIMATE ALLOYS PRIVATE LIMITED, located in Coimbatore, you will play a crucial role in overseeing the daily operations of the machine shop. Your responsibilities will include ensuring production schedules are met, supervising staff, maintaining quality control standards, managing inventory, and coordinating with other departments to optimize efficiency. Additionally, you will be responsible for monitoring equipment maintenance and enforcing safety protocols to ensure a smooth operation. Your key responsibilities will involve managing daily machine shop operations to meet production targets and delivery schedules, planning and allocating jobs based on priorities to ensure efficient use of CNC (VMC, HMC, VTL) and conventional machines, leading and coordinating with operators to maximize performance and productivity, as well as monitoring machine performance and ensuring timely maintenance for smooth shift operations. To qualify for this role, you should hold a Diploma or B.E. in Mechanical/Production Engineering (Bachelors degree preferred) and have at least 5+ years of experience in a machine shop managing CNC and conventional machines. You should possess a strong knowledge of pumps and valve manufacturing and machining processes, hands-on experience in CNC operations, job planning, and manpower supervision, as well as familiarity with equipment maintenance, quality control, and Lean/Continuous Improvement methods. Excellent leadership, communication, and problem-solving skills are essential for this role. Experience in the steel casting industry would be an added advantage. Please note that this is a full-time on-site position in Coimbatore. Join us at ULTIMATE ALLOYS PRIVATE LIMITED to be a part of our commitment to quality and innovation in steel casting foundry and machine shop industry.,
As the Quality Manager for the Machine Shop Division at Ultimate Alloys Pvt. Ltd, your primary responsibility will be to oversee and enhance all quality control and assurance activities within the precision machining section dedicated to pump and valve castings. Your role will involve conducting in-process and final inspections, ensuring adherence to customer specifications, and driving continuous improvement initiatives to uphold superior product quality standards while minimizing rework and rejection rates. Your key responsibilities will include: Quality Control Management: - Supervising the inspection processes for machined components such as castings of pumps and valves. - Developing and implementing inspection procedures, sampling plans, and control systems to guarantee product conformance. Team Leadership: - Leading and guiding a team of quality inspectors and technicians. - Organizing skill development and training programs for the inspection staff. Customer and Internal Communication: - Collaborating with customers on quality-related matters, audits, and non-conformities. - Coordinating with production, planning, and design teams to ensure proactive quality planning. Measurement & Inspection Systems: - Managing and calibrating inspection tools and equipment like micrometers, bore gauges, CMM, and profile projectors. - Ensuring the correct application of GD&T and 2D drawings for inspection purposes. Defect Analysis & Problem Solving: - Conducting root cause analysis (RCA) and implementing corrective & preventive actions (CAPA) for internal and external rejections. - Using tools such as 5 Why, Fishbone diagram, Pareto, etc., for effective problem-solving. Documentation & Compliance: - Maintaining quality records, control plans, inspection reports, and customer quality documentation. - Ensuring compliance with ISO 9001 / IATF 16949 standards and specific customer requirements. Audit & Supplier Coordination: - Performing internal and process audits and participating in customer/supplier audits. - Coordinating with suppliers for incoming quality checks and feedback. Continuous Improvement: - Leading quality enhancement initiatives utilizing Six Sigma/Lean tools. - Fostering a zero-defect culture and advocating best practices throughout the shop floor. Qualification & Skills Required: - Diploma / B.E / B.Tech in Mechanical / Production / Industrial Engineering - 8-10 years of experience in machine shop quality control, particularly for cast components - Strong background in pump/valve manufacturing will be advantageous - Proficiency in GD&T, machining tolerances, surface finish standards - Hands-on experience with measuring tools and CMM operations - Knowledge of SPC, FMEA, MSA, PPAP, and APQP - Strong leadership, team coordination, problem-solving, and analytical skills - Excellent communication and documentation abilities - Capability to handle customer complaints and quality audits professionally,
Company Description Ultimate alloys Pvt. Ltd is a leading steel casting foundry known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Join our dedicated team and help us maintain the highest standards quality and safety. Role Description 1.Planning & Coordination: Assist the Director in daily planning reviews, priority setting, and production tracking. Follow up with production, quality, and PPC teams to update delivery schedules and capacity plans. 2.Customer Interaction & Support: Communicate with customers for order updates, delivery follow-ups, and technical queries. Coordinate dispatch details, documentation, and issue resolution. 3.Marketing Assistance: Prepare presentations, technical brochures, and proposal documents for new inquiries. Track customer requirements, feedback, and order forecasts. 4.Technical & Commercial Documentation: Understand and review basic technical documents like part drawings, BOMs, and specifications. Assist in quotation preparation, costing review, and tender submissions. 5.MIS & Reporting: Maintain customer order tracking sheets, follow-up logs, and marketing dashboards. Prepare periodic status reports and summaries for review with the Director. 6.Customer Visit & Audit Support: Coordinate for customer visits, audit preparations, and plant walk-throughs. Attend technical meetings alongside senior management as required. Preferred Qualification: Diploma / B.E / B. Tech in Mechanical / Production Engineering (OR) Graduate with strong exposure to engineering/technical coordination 2-10 years in customer coordination / technical marketing / sales planning in a manufacturing or engineering company Understanding of basic production processes, machining, casting terms Familiarity with pump/valve components is a plus Ability to read engineering drawings and production schedules Excellent communication, follow-up, and customer-handling skills Good organizational and reporting ability Proficiency in MS Office (Excel, PowerPoint), Email, and ERP/CRM tools Professional, proactive, and able to work closely with leadership
As a member of Ultimate Alloys Pvt. Ltd, a leading steel casting foundry known for its commitment to quality and innovation, you will play a crucial role in maintaining the highest standards of quality and safety across various industries. Your responsibilities will include: - Planning & Coordination: Assist the Director in daily planning reviews, priority setting, and production tracking. You will collaborate with production, quality, and PPC teams to ensure timely updates on delivery schedules and capacity plans. - Customer Interaction & Support: Engage with customers regarding order updates, delivery follow-ups, and technical inquiries. Your role will involve coordinating dispatch details, documentation, and resolving any issues promptly. - Marketing Assistance: Prepare presentations, technical brochures, and proposal documents for new inquiries. You will also be responsible for tracking customer requirements, feedback, and order forecasts. - Technical & Commercial Documentation: Review basic technical documents such as part drawings, BOMs, and specifications. Additionally, you will support in the preparation of quotations, costing reviews, and tender submissions. - MIS & Reporting: Maintain customer order tracking sheets, follow-up logs, and marketing dashboards. Prepare periodic status reports and summaries for review with the Director. - Customer Visit & Audit Support: Coordinate customer visits, audit preparations, and plant walk-throughs. You may also attend technical meetings alongside senior management when necessary. Preferred Qualifications: - Diploma / B.E / B. Tech in Mechanical / Production Engineering or Graduate with significant exposure to engineering/technical coordination. - 2-10 years of experience in customer coordination, technical marketing, or sales planning within a manufacturing or engineering company. - Understanding of basic production processes, machining, and casting terms. - Familiarity with pump/valve components is advantageous. - Proficiency in reading engineering drawings and production schedules. - Strong communication, follow-up, and customer-handling skills. - Excellent organizational and reporting abilities. - Proficiency in MS Office (Excel, PowerPoint), Email, and ERP/CRM tools. - Professional, proactive, and capable of working closely with leadership.,
Company Description Ultimate alloys Pvt. Ltd is a leading steel casting foundry known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Join our dedicated team and help us maintain the highest standards quality and safety. Role Description Supervise melting operations during the assigned shift, ensuring production targets and quality standards are met. Monitor and control furnace parameters, raw material charging, and melt quality. Coordinate with pattern, molding, and quality departments for smooth workflow. Ensure compliance with safety procedures, PPE usage, and housekeeping standards. Maintain shift records, production logs, and consumption reports. Identify and address process deviations, troubleshooting issues as required. Train and guide operators, helpers, and other shift staff. Handover complete shift details to the next shift supervisor. Qualification: Diploma / B.E. in Metallurgy, Mechanical, or Foundry Technology 5–8 years in foundry melting operations, with at least 2 years in a supervisory role Strong knowledge of induction furnace operation and melting practices Ability to manage manpower and coordinate across departments Familiarity with quality standards, chemical analysis, and process control Good leadership, communication, and problem-solving skills
As a Melting Operations Supervisor at Ultimate Alloys Pvt. Ltd, you will play a crucial role in supervising melting operations during the assigned shift to ensure production targets and quality standards are met. Your responsibilities will include monitoring and controlling furnace parameters, raw material charging, and melt quality. Additionally, you will be expected to coordinate with pattern, molding, and quality departments for a smooth workflow and to ensure compliance with safety procedures, PPE usage, and housekeeping standards. In this role, you will be responsible for maintaining shift records, production logs, and consumption reports. You will also be required to identify and address process deviations, troubleshooting issues as necessary. Furthermore, you will play a key role in training and guiding operators, helpers, and other shift staff, as well as handing over complete shift details to the next shift supervisor. To qualify for this position, you should have a Diploma or B.E. in Metallurgy, Mechanical, or Foundry Technology, with at least 5 years of experience in foundry melting operations, including a minimum of 2 years in a supervisory role. You should possess a strong knowledge of induction furnace operation and melting practices, along with the ability to manage manpower and coordinate across departments. Familiarity with quality standards, chemical analysis, and process control is essential, as well as good leadership, communication, and problem-solving skills. If you are looking to join a dynamic team committed to quality and innovation in steel casting, then this role at Ultimate Alloys Pvt. Ltd is the perfect opportunity for you to showcase your skills and contribute to our continued success.,
Company Description Ultimate alloys Pvt. Ltd is a leading steel casting foundry known for our commitment to quality and innovation. We pride ourselves on producing high-quality castings for a wide range of industries. Join our dedicated team and help us maintain the highest standards quality. Role & Responsibilities: Lead and manage the Quality Control functions of the Foundry Division. Develop, implement, and monitor quality management systems (ISO, customer audits, etc.). Ensure inspection of raw materials, in-process castings, and final products meet specifications. Coordinate with the laboratory for chemical, mechanical, and microstructure testing. Review and approve quality documentation, test certificates, and customer reports. Drive root cause analysis and corrective/preventive actions for quality issues. Liaise with customers during audits, inspections, and technical discussions. Provide training and guidance to the QA team and promote a culture of quality. Maintain proper records of quality performance, NCRs, and continuous improvement initiatives. Qualification: B.E. / B.Tech in Metallurgy, Mechanical, or Foundry Technology Minimum 8–12 years in quality assurance/control in a steel casting foundry, with at least 3 years in a managerial role Strong knowledge of casting processes, melting parameters, and metallurgical testing Expertise in quality systems (ISO/TS, QMS, and customer standards) Hands-on experience with NDT methods (UT, RT, MPI, DPI) and dimensional inspection Strong leadership, analytical, and problem-solving skills Excellent communication and customer handling abilities