Process Engineering Manager

• For all the Heat and Mass transfer calculations
• Stoichiometric calculations
• To prepare P&ID ,PFD for the manufacturing process
• Debottlenecking of process equipments
• Troubleshooting
• Effective Utilisation of equipments to increase the productivity
• To train the subordinates w.r.t documentation and Heat/Mass transfer operations
• Timely reporting to the head of department
• To verify the Change control ,other relevant PE documents
• Transformation of Tech pack/Tech transfer procedure to PD Lab and implementation in plant with suitable equipments
• To know the unit process associated with Tech pack
• To follow the safety as per HSE company’s policy
• To Know and Prepare the HAZOP study with evaluation of Reaction calorimetry and thermal screening units
• To upkeep all the documents required for regulatory and non regulatory audits

1. Detailed areas of this position

RESPONSIBILITIES

Management

Leadership and Commitment

• To achieve the targets of new products implementation in the desired schedule
• To procure or help for the new suggested equipments
• To coordinate with projects,Engg,PD lab,Instrumentation and production for smooth functioning
• To ensure the Process and cleaning validation of the process and equipments are performed.
• To find out deviations and their investigation reports are prepared

• Performance review of plant personnel’s

• Sanctioning of leave.

• To instruct Preparation of documents and checking newly prepared document
• Revision of documents as per necessity with the help of QA

• Preparation of daily report.

• Ensures all production activity are performed as per SOPs.
• Ensure monthly,quarterly and yearly performance reports are prepared
• Ensure & Co-ordination with all associated departments

RESPONSIBILITIES

Internal Communication

• To ensure that safety compliance is followed as per HAZOP recommendation

• To participate in conducting internal audits.

• To communicates to Quality control for inprocess testing & results

• To communicate with stores for general material & raw material requirement

Training

• To conduct training to all subordinates s involved in department on various aspects of quality, manufacturing activity, safety.
• To find out training need to subordinate and conduct the training

Risk Management

Process Safety

• To ensure that PSSR done after any modification and before starting any new
• To ensure that risk assessment done after any modification and before starting any new product.
• To ensure available adequate PPE to all the subordinates
• To know the reaction Hazards and HAZOP completion with all the recommendations are implemented

Product Stewardship

• To ensure that the material Charging / unloading & process parameters followed as per written procedure in Teck pack

Environment

• To ensure all ventilation & AHU running condition within the specified range limit.

Deviation Control

Accident Investigation and Reporting

• To report all near-miss, minor , major injuries, incident, chemical spillages as per reporting procedure in prescribed format.

Inspections

• Conduct task behavior observations weekly

1. Linkages within/outside the organization

Internal

• PD Lab
• Production
• QC
• QA
• Projects
• Engineering

External

To liaison and communicate effectively with vendors related to service provision

Ensure ordered Engineering spares are available

1. People management

• Ensure that adequate quality man-power is available in the department for smooth functioning
• Ensure everyone in the department is performing with the responsibility
• Ensure the ability of the manpower is strengthened to cope up with the requirement
• Ensure all the dept staff are performing as per Job responsibility defined and timely updation in case of any amendment

1. Skills/Attributes

• Leadership /People Management
• Training
• Communication
• Technical
• Identify and analyzing the problems
• To know the procedures of process engineering

1. Knowledge

• Process Chemistry and MSDS of applicable products (RM/FG/Packing etc)
• Mass Transfer and Heat transfer operations
• Thermodynamics
• Process safety