Hālol
INR 4.0 - 9.0 Lacs P.A.
On-site
Part Time
Experience : 10-15 Years Job Location : Halol Department : Maintenance Qualification : Bachelor’s degree in Electrical / Mechanical / Industrial Engineering, or a related field. Job Summary: The Maintenance Manager is responsible for overseeing and optimizing all maintenance activities within a sheet metal & Fabrication manufacturing facility. This role ensures that all mechanical systems—from Cutting, Bending, Machine shop, Welding, Surface Treatment, Hand Tools & Utilities —operate safely and efficiently. Working collaboratively with operations, quality assurance, and health & safety teams, the Maintenance Manager implements preventive and predictive maintenance programs, manages budgets, supervises a skilled maintenance crew, and drives continuous improvement initiatives tailored for the unique demands of sheet metal fabrication industry. Primary Roles & Responsibilities: Preventive & Predictive Maintenance: Develop and implement a comprehensive maintenance schedule for all mechanical / electrical systems and production machinery. Utilize predictive tools and condition-monitoring techniques to anticipate potential breakdowns and avoid unplanned downtime. Team Leadership & Supervision: Lead, mentor, and supervise the maintenance team, delegating tasks and ensuring technicians receive specialized training for handling equipment. Manage contractor relationships for external technical support, ensuring adherence to company safety and quality standards. Troubleshooting & Repairs: Coordinate rapid-response repair efforts to diagnose and resolve equipment failures with minimal impact on production. Facilitate collaboration between engineering teams and vendors for complex repair projects. Budget & Inventory Management: Manage the maintenance budget and oversee expense control, identifying cost-saving opportunities while maintaining equipment reliability. Ensure the efficient management of spare parts, tools, and supplies to support continuous production. Compliance & Safety: Enforce adherence to all relevant safety regulations and company policies throughout maintenance operations. Conduct regular audits of maintenance practices and facility conditions, proactively mitigating potential risks. Documentation & Reporting: Maintain comprehensive records of maintenance activities, work orders, and equipment histories in alignment with industry standards. Compile periodic reports on maintenance performance, downtime incidents, and cost analyses for management review. Cross-Departmental Collaboration: Liaise with production and quality assurance teams to plan maintenance, machinery installations, and equipment upgrades. Drive continuous improvement by recommending process enhancements and equipment modifications for efficiency gains. Qualifications & Experience: Educational Background: Bachelor’s degree in Electrical / Mechanical / Industrial Engineering, or a related field. Advanced certifications, such as Certified Maintenance & Reliability Professional (CMRP) or Certified Plant Engineer (CPE), are advantageous. Experience: Around 10~15 years of progressive experience in industrial maintenance with a minimum of 3 years in a supervisory or management capacity. Demonstrated success in maintenance management within a manufacturing environment, preferably with a background in sheet metal / machine shop production environment. Core Skill Set: Technical Expertise: Proficiency in managing mechanical/electrical systems including, press equipment, welding machinery, and robotics. Preventive & Predictive Maintenance: Ability to design, implement, and continuously improve maintenance routines using modern tools and CMMS (Computerized Maintenance Management Systems). Troubleshooting & Repair: Excellent diagnostic skills for resolving both routine and complex equipment issues swiftly. Budget & Inventory Management: Strong capabilities in managing budgets and optimizing spare parts inventories without impacting production flow. Leadership & Communication: Proven leadership qualities with the ability to inspire and lead a diverse maintenance team, coupled with strong communication and interpersonal skills. TPM (Total Productive Maintenance) Expertise: TPM Fundamentals: Solid understanding of TPM as a holistic approach to asset management. Autonomous Maintenance: Skills in training and guiding operators for the first line of maintenance, ensuring daily cleaning, inspection, and basic upkeep. Focused Improvement & Planned Maintenance: Expertise in initiating projects that target chronic issues and implementing structured, scheduled maintenance activities to enhance equipment reliability. Quality Maintenance & Continuous Improvement: Familiarity with TPM’s emphasis on quality maintenance, ensuring continuous improvement through metrics and feedback loops. Team Training & Empowerment: Ability to facilitate training sessions on TPM principles to foster a culture of accountability and proactive maintenance within the organization. Additional Strategic Responsibilities: Continuous Improvement: Evaluate current maintenance practices and integrate advanced methodologies, including IoT-based monitoring and digital dashboards, to enable data-driven decision-making. Sustainability Initiatives: Implement energy-saving strategies and eco-friendly maintenance practices to balance operational efficiency with environmental responsibility. Vendor & Supplier Relations: Develop strong relationships with suppliers to ensure timely support, availability of high-quality parts, and competitive pricing. Emergency Response Planning: Define and practice comprehensive emergency response procedures to ensure swift and safe reactions to unforeseen equipment failures or safety incidents. Metrics to be Monitored & Controlled: Mean Time Between Failures (MTBF): Mean Time to Repair (MTTR): Planned Maintenance Percentage (PMP): Overall Equipment Effectiveness (OEE): Work Order Completion Rate: Maintenance Cost Metrics: Equipment Downtime: Spare Parts Inventory Turnover: Maintenance Backlog: Safety Metrics: TPM-Specific Metrics Autonomous Maintenance Effectiveness: Focused Improvement Projects: Quality Maintenance: Preventive Maintenance Compliance: Organisation Structure: Reporting to: Operations Head Peers & Team: Full Maintenance Crew around 12 ~ 15 Head Count.
Hālol
INR 4.2 - 7.76112 Lacs P.A.
On-site
Part Time
Experience : 10 - 15 years Job Location : Halol Department : Maintenance Manager Qualification : Bachelor’s degree in Electrical / Mechanical / Industrial Engineering Job Summary: The Maintenance Manager is responsible for overseeing and optimizing all maintenance activities within a sheet metal & Fabrication manufacturing facility. This role ensures that all mechanical systems—from Cutting, Bending, Machine shop, Welding, Surface Treatment, Hand Tools & Utilities —operate safely and efficiently. Working collaboratively with operations, quality assurance, and health & safety teams, the Maintenance Manager implements preventive and predictive maintenance programs, manages budgets, supervises a skilled maintenance crew, and drives continuous improvement initiatives tailored for the unique demands of sheet metal fabrication industry. Primary Roles & Responsibilities: Job Summary: The Maintenance Manager is responsible for overseeing and optimizing all maintenance activities within a sheet metal & Fabrication manufacturing facility. This role ensures that all mechanical systems—from Cutting, Bending, Machine shop, Welding, Surface Treatment, Hand Tools & Utilities —operate safely and efficiently. Working collaboratively with operations, quality assurance, and health & safety teams, the Maintenance Manager implements preventive and predictive maintenance programs, manages budgets, supervises a skilled maintenance crew, and drives continuous improvement initiatives tailored for the unique demands of sheet metal fabrication industry. Primary Roles & Responsibilities: Preventive & Predictive Maintenance: Develop and implement a comprehensive maintenance schedule for all mechanical / electrical systems and production machinery. Utilize predictive tools and condition-monitoring techniques to anticipate potential breakdowns and avoid unplanned downtime. Team Leadership & Supervision: Lead, mentor, and supervise the maintenance team, delegating tasks and ensuring technicians receive specialized training for handling equipment. Manage contractor relationships for external technical support, ensuring adherence to company safety and quality standards. Troubleshooting & Repairs: Coordinate rapid-response repair efforts to diagnose and resolve equipment failures with minimal impact on production. Facilitate collaboration between engineering teams and vendors for complex repair projects. Budget & Inventory Management: Manage the maintenance budget and oversee expense control, identifying cost-saving opportunities while maintaining equipment reliability. Ensure the efficient management of spare parts, tools, and supplies to support continuous production. Compliance & Safety: Enforce adherence to all relevant safety regulations and company policies throughout maintenance operations. Conduct regular audits of maintenance practices and facility conditions, proactively mitigating potential risks. Documentation & Reporting: Maintain comprehensive records of maintenance activities, work orders, and equipment histories in alignment with industry standards. Compile periodic reports on maintenance performance, downtime incidents, and cost analyses for management review. Cross-Departmental Collaboration: Liaise with production and quality assurance teams to plan maintenance, machinery installations, and equipment upgrades. Drive continuous improvement by recommending process enhancements and equipment modifications for efficiency gains. Qualifications & Experience: Educational Background: Bachelor's degree in Electrical / Mechanical / Industrial Engineering, or a related field. Advanced certifications, such as Certified Maintenance & Reliability Professional (CMRP) or Certified Plant Engineer (CPE), are advantageous. Experience: Around 10~15 years of progressive experience in industrial maintenance with a minimum of 3 years in a supervisory or management capacity. Demonstrated success in maintenance management within a manufacturing environment, preferably with a background in sheet metal / machine shop production environment. Core Skill Set: Technical Expertise: Proficiency in managing mechanical/electrical systems including, press equipment, welding machinery, and robotics. Preventive & Predictive Maintenance: Ability to design, implement, and continuously improve maintenance routines using modern tools and CMMS (Computerized Maintenance Management Systems). Troubleshooting & Repair: Excellent diagnostic skills for resolving both routine and complex equipment issues swiftly. Budget & Inventory Management: Strong capabilities in managing budgets and optimizing spare parts inventories without impacting production flow. Leadership & Communication: Proven leadership qualities with the ability to inspire and lead a diverse maintenance team, coupled with strong communication and interpersonal skills. TPM (Total Productive Maintenance) Expertise: TPM Fundamentals: Solid understanding of TPM as a holistic approach to asset management. Autonomous Maintenance: Skills in training and guiding operators for the first line of maintenance, ensuring daily cleaning, inspection, and basic upkeep. Focused Improvement & Planned Maintenance: Expertise in initiating projects that target chronic issues and implementing structured, scheduled maintenance activities to enhance equipment reliability. Quality Maintenance & Continuous Improvement: Familiarity with TPM’s emphasis on quality maintenance, ensuring continuous improvement through metrics and feedback loops. Team Training & Empowerment: Ability to facilitate training sessions on TPM principles to foster a culture of accountability and proactive maintenance within the organization. Additional Strategic Responsibilities: Continuous Improvement: Evaluate current maintenance practices and integrate advanced methodologies, including IoT-based monitoring and digital dashboards, to enable data-driven decision-making. Sustainability Initiatives: Implement energy-saving strategies and eco-friendly maintenance practices to balance operational efficiency with environmental responsibility. Vendor & Supplier Relations: Develop strong relationships with suppliers to ensure timely support, availability of high-quality parts, and competitive pricing. Emergency Response Planning: Define and practice comprehensive emergency response procedures to ensure swift and safe reactions to unforeseen equipment failures or safety incidents. Metrics to be Monitored & Controlled: Mean Time Between Failures (MTBF): Mean Time to Repair (MTTR): Planned Maintenance Percentage (PMP): Overall Equipment Effectiveness (OEE): Work Order Completion Rate: Maintenance Cost Metrics: Equipment Downtime: Spare Parts InventoryTurnover: Maintenance Backlog: Safety Metrics: TPM-Specific Metrics Autonomous Maintenance Effectiveness: Focused Improvement Projects: Quality Maintenance: Preventive Maintenance Compliance: Organisation Structure: Reporting to: Operations Head Peers & Team: Full Maintenance Crew around 12 ~ 15 Head Count.
Hālol
INR 5.0 - 6.0 Lacs P.A.
On-site
Part Time
Experience : 10 - 15 years Job Location : Halol Department : Process Engineering Manager Qualification : Bachelor’s or Master’s degree in Mechanical Engineering, Industrial Engineering, or a related field. Job Summary: The Process Engineering Manager is responsible for optimizing and improving manufacturing processes to enhance efficiency, quality, and cost-effectiveness. This role involves overseeing key sheet metal fabrication processes, ensuring compliance with industry standards, and driving continuous improvement initiatives. Additionally, the role integrates APQP methodologies and NPD activities to ensure robust product development and process validation. Key Responsibilities: Process Optimization & Improvement: Develop, implement, and refine manufacturing processes for Laser Cutting, Bending, TIG/MIG Welding, Powder Coating, Painting, Final Assembly, and Utilities. Analyze production workflows to identify bottlenecks and inefficiencies, implementing corrective actions. Lead Lean Manufacturing, Six Sigma, and Total Productive Maintenance (TPM) initiatives to improve productivity and reduce waste. Advanced Product Quality Planning (APQP) & New Product Development (NPD): Implement APQP methodologies to ensure structured process design & development and process validation. Oversee NPD activities, including feasibility analysis, prototyping, and process validation. Conduct Failure Mode and Effects Analysis (FMEA) for design and process risk assessment. Ensure compliance with Production Part Approval Process (PPAP) requirements for new product launches.Ensure compliance with Production Part Approval Process (PPAP) requirements for new product launches. Collaborate with cross-functional teams (design, quality, procurement) to align product specifications with manufacturing capabilities. Technical Leadership & Equipment Management: Oversee the selection, installation, and maintenance of machinery and equipment related to sheet metal fabrication. Ensure proper calibration and maintenance of laser cutting machines, bending presses, welding stations, and powder coating and painting systems Collaborate with maintenance teams to minimize downtime and optimize machine performance. Quality Assurance & Compliance: Establish and enforce quality control standards for all manufacturing processes. Work closely with the Quality Assurance team to ensure adherence to ISO and industry-specific standards. Conduct root cause analysis for defects and implement corrective actions. Performance Metrics & Continuous Improvement: Define and track Key Performance Indicators (KPIs) for process efficiency, quality, and cost-effectiveness. Monitor Overall Equipment Effectiveness (OEE) to assess machine utilization and productivity. Emplement Statistical Process Control (SPC) to ensure process stability and consistency. Drive cost reduction initiatives through material optimization and process improvements. Team Leadership & Training: Lead and mentor a team of process engineers, technicians, and operators. Develop training programs to enhance technical skills and ensure adherence to best practices. Foster a culture of continuous improvement and innovation within the team. Qualifications & Experience: Bachelor’s or Master’s degree in Mechanical Engineering, Industrial Engineering, or a related field. 10 ~ 15 years of experience in process engineering within a sheet metal manufacturing environment. Strong knowledge of fabrication techniques, welding processes, and surface finishing methods. Experience with manufacturing automation is advantageous. Familiarity with Lean Manufacturing, Six Sigma, TPM, APQP, and NPD methodologies. Key Skills: Process optimization & troubleshooting APQP & NPD implementation Leadership & team management Quality control & compliance Performance metrics & data analysis echnical expertise in sheet metal fabrication Project management & cross-functional collaboration Key Performance Metrics relevant to a Process Engineering Manager in a Sheet Metal Manufacturing organization: 1. Process Efficiency Metrics:- Overall Equipment Effectiveness (OEE): Measures machine utilization, availability, and performance. Cycle Time: Time taken to complete a single unit of production. First Pass Yield (FPY): Percentage of products manufactured correctly without rework. Scrap Rate: Percentage of material wasted during production. Rework Rate: Percentage of products requiring corrections before final approval. 2. Quality & Compliance Metrics:- Defect Rate: Number of defective units per batch or production run. Process Capability Index (Cp, Cpk): Statistical measure of process stability and consistency. Customer Complaints & Returns : Number of complaints or returned products due to defects. ISO Compliance Score: Adherence to industry standards like ISO 9001, ISO 14001. 3. Cost & Resource Utilization Metrics:- Material Utilization Rate: Percentage of raw material effectively used in production. Energy Consumption per Unit: Measures efficiency of utilities like DG sets. Labor Productivity : Output per worker per shift. Cost per Unit Produced : Total cost incurred per manufactured unit. 4. APQP & NPD Metrics:- Time-to-Market : Duration from concept to full-scale production. Prototype Success Rate : Percentage of prototypes meeting design specifications. PPAP Approval Rate: Percentage of new products passing Production Part Approval Process. FMEA Effectiveness: Reduction in failure risks due to proactive analysis. 5. Continuous Improvement & Lean Metrics:- Kaizen Implementation Rate: Number of process improvements executed per quarter. Six Sigma Defect Reduction: Improvement in defect rates using Six Sigma methodologies. Lean Waste Reduction : Reduction in non-value-added activities (transport, inventory, motion, etc.).
Browse through a variety of job opportunities tailored to your skills and preferences. Filter by location, experience, salary, and more to find your perfect fit.
We have sent an OTP to your contact. Please enter it below to verify.