Process Engineer/ Manager - ME - Toolroom

Manager - Process Engineer (ME - Toolroom)

Experience:

Education:

strategic leadership role

Key Accountabilities

• Process Strategy & Implementation:

• Establish best practices

  for new assembly tools, fixtures, and facility layouts using market research.

• Manage all process planning, design, and monitoring

  activities to optimize production flow.

• Plan and execute effective Layout changes,

  including the design of storage and material handling to promote

  Lean manufacturing

  .

• Financial & Resource Management:

• Prepare and execute

  CAPEX and Revenue budgets

  and calculate

  Capacity and Manpower

  requirements based on Annual Operating Plans (AOPs).
• Execute

  Make and Buy decisions

  and manage Engineering Change processes.

• Quality & Improvement (PQCS):

• Drive

  Process Change Management

  for continual improvement in

  Productivity, Quality, Cost, and Safety

  .

• Identify and lead projects

  for productivity improvement, cost reduction, and quality enhancement.
• Review, analyze, and implement actions to address

  non-conformance, customer complaints, and line rejections

  .

• Cross-Functional Leadership:

• Coordinate with CFT

  (Cross-Functional Teams) for

  Proto Execution

  of new engines and support root cause analysis for customer complaints.
• Collaborate with teams (

  Quality, Maintenance, CRE/AE

  ) to design and implement

  smart manufacturing

  solutions (e.g., low-cost automation, Poka-Yoke).

Essential Expertise

• Manufacturing Systems:

  Deep knowledge of

  ISO/TS, APQP, PPAP, PFMEA, Kaizen, 5S

  , and

  Lean manufacturing practices

  .

• Product Knowledge:

  Expert knowledge of the full

  Assembly, Testing, Painting, and Packing process

  for Engines and Gensets.

• Automation & Digital:

  Strong practical knowledge of

  firmware, electrical circuits, PLCs, ECUs, and GCU

  related software, alongside

  testing software

  and

  AutoCAD

  .

• Design & Analysis:

  Proficiency in

  GD&T

  ,

  Drawing reading

  ,

  Motion Study

  ,

  Capacity Planning

  , and

  Cycle Time Calculation

  .

• Testing & Troubleshooting:

  Expertise in

  CRDI engine synchronization

  and troubleshooting, including

  Performance testing

  for new product development and knowledge of regulatory tests (

  ARAI, COP

  ).