Process Engineer/ Manager - ME - Toolroom

As a Manager - Process Engineer (ME - Toolroom), you will play a crucial role in driving operational excellence, capital planning, and process innovation within the Engine and Genset manufacturing value chain. Your primary responsibility will be to implement next-generation assembly tools and lean manufacturing practices. Here is a breakdown of your key responsibilities: - **Process Strategy & Implementation**: - Establish best practices for new assembly tools, fixtures, and facility layouts through comprehensive market research. - Manage all process planning, design, and monitoring activities to optimize production flow. - Plan and execute effective layout changes, including the design of storage and material handling to promote Lean manufacturing. - **Financial & Resource Management**: - Prepare and execute CAPEX and Revenue budgets and calculate Capacity and Manpower requirements based on Annual Operating Plans (AOPs). - Make and manage Engineering Change decisions. - **Quality & Improvement (PQCS)**: - Drive Process Change Management to enhance productivity, quality, cost efficiency, and safety. - Lead projects for productivity improvement, cost reduction, and quality enhancement. - Review, analyze, and implement corrective actions for non-conformance, customer complaints, and line rejections. - **Cross-Functional Leadership**: - Coordinate with Cross-Functional Teams for Proto Execution of new engines and support root cause analysis for customer complaints. - Collaborate with Quality, Maintenance, CRE/AE teams to design and implement smart manufacturing solutions like low-cost automation and Poka-Yoke. Your essential expertise will include: - **Manufacturing Systems**: - Deep knowledge of ISO/TS, APQP, PPAP, PFMEA, Kaizen, 5S, and Lean manufacturing practices. - **Product Knowledge**: - Expert knowledge of the full Assembly, Testing, Painting, and Packing process for Engines and Gensets. - **Automation & Digital**: - Strong practical knowledge of firmware, electrical circuits, PLCs, ECUs, GCU related software, testing software, and AutoCAD. - **Design & Analysis**: - Proficiency in GD&T, Drawing reading, Motion Study, Capacity Planning, and Cycle Time Calculation. - **Testing & Troubleshooting**: - Expertise in CRDI engine synchronization and troubleshooting, including Performance testing for new product development and knowledge of regulatory tests (ARAI, COP). Your role as Manager - Process Engineer (ME - Toolroom) will be instrumental in driving process innovation and operational efficiency within the manufacturing value chain.,