Plant Head Executive

Job Title: Plant Head / ion Machines (EVR, etc) PPC (Production Planning & Control) Head Department: Operations / Production Industry: Plastics Manufacturing (Moulding & EVR Machines) Location: Baddi,Himachal Pradesh Reporting To: Director / General Manager / COO Experience Required: 5–20 years in Plastic Moulding, PPC, and Plant Operations Job SummaryTo lead and manage the entire plant operations with a key focus on production planning, quality, maintenance, manpower, and safety in a plastics moulding setup (including injection, blow moulding, and EVR/extrusion machinery). Ensure effective planning, execution, and on-time delivery as per business goals. Key Responsibilities🔧 Production & OperationsManage day-to-day production activities of injection moulding and EVR machines. Ensure daily production targets are met with optimal machine utilization. Drive productivity improvements through lean manufacturing practices. Ensure first-pass quality yield and reduce rework/rejection rates. 📊 Production Planning & Control (PPC)Create and monitor daily/weekly/monthly production plans. Coordinate with Sales, Procurement, and Warehouse teams for order fulfillment. Balance load across machines and shifts. Maintain material requirement planning (MRP) to avoid downtime. 🛠 Machine & Maintenance ManagementOversee preventive and breakdown maintenance schedules for moulding and EVR machines. Ensure minimal machine downtime through proactive maintenance. Coordinate with maintenance team for spare parts planning. 👥 Team ManagementLead, train, and motivate supervisors, technicians, and operators. Ensure proper shift scheduling, training, and performance tracking. Maintain discipline, safety, and morale on the shop floor. ✅ Quality & ComplianceEnsure adherence to quality standards (ISO/TS/6σ as applicable). Ensure safety protocols and EHS (Environment, Health, Safety) compliance. Maintain proper documentation and traceability as per regulatory norms. 💰 Cost & Inventory Control Monitor raw material consumption and minimize wastage. Reduce operational costs through process optimization. Work with stores and procurement teams to maintain optimal inventory levels. Key Skills RequiredExpertise in Injection Moulding, Blow Moulding, EVR Machines Strong in PPC, TPM, Lean Manufacturing, 5S Excellent knowledge of plastics processing materials (PP, HDPE, PET, etc.) Leadership & People Management Knowledge of ERP / SAP systems (preferred) Problem Solving & Analytical Thinking Educational QualificationB.Tech / Diploma in Mechanical / Polymer / Plastics Engineering Certification in Production/Operations Management is a plus KPIs (Key Performance Indicators) Production Efficiency OEE (Overall Equipment Effectiveness) Machine Downtime On-Time Delivery Rejection Rate Manpower Productivity Inventory Turnover Ratio Cost Reduction Initiatives Implemented