Mechanical SPM Project Engineer

Mechanical Project Engineer – SPM Design & Precision Manufacturing

Company Description

Universal Mechatronics is an ISO 9001 certified company specializing in the design and manufacturing of custom-built CG & MI Measurement Systems, Simulators, Test Rigs, Special Purpose Machines (SPMs), Hydraulic & Pneumatic Systems, and advanced automation solutions. With over a decade of experience, we have delivered systems for Defence R&D, Aerospace, and Industrial applications, serving elite organizations like DRDL, RCI, ASL, ISRO, HAL, BEML, ECIL, and more. Our expertise includes high-pressure gas and hydraulic systems using specialty fluids. We are known for our engineering depth, field-proven solutions, and strong after-sales service network, including AMC support for major defence and industrial clients.

Objective

To manage the complete lifecycle of Special Purpose Machine (SPM) and precision manufacturing projects—from requirement gathering, design, and engineering to execution and commissioning—while ensuring technical excellence, schedule adherence, and quality control.

Key Responsibilities

• Customer Interaction & Requirement Analysis

• Visit customers to understand application-specific needs for SPMs or precision-engineered systems.

• Evaluate requirements around accuracy, automation, and cycle time.

• Educate customers on precision engineering best practices and align expectations with feasibility.

• Concept Development & Design

• Develop SPM concepts based on application and customer needs.

• Collaborate with the design team to create 3D models and detailed drawings using CAD tools (SolidWorks, AutoCAD, etc.).

• Choose materials and processes based on tolerance, repeatability, and long-term reliability.

• Project Planning & Coordination

• Create and manage project schedules, timelines, and milestones from concept to commissioning.

• Identify long-lead components and initiate early procurement.

• Coordinate with internal teams and suppliers to meet deadlines.

• Manufacturing & Vendor Management

• Review and finalize BOMs, technical drawings, and part tolerances.

• Engage with vendors and machine shops for precise machining and timely delivery.

• Inspect key components for dimensional accuracy and quality compliance.

• Assembly, Testing & Validation

• Supervise mechanical assembly and sub-system integration.

• Develop and implement testing procedures for internal trials.

• Optimize machine performance and resolve design or execution challenges.

• Documentation & Compliance

• Prepare design documents, test reports, GA drawings, and manuals.

• Ensure all design and manufacturing practices meet safety and industry standards.

• Maintain records of design iterations and lessons learned.

• Customer Support & Commissioning

• Assist with site installation, commissioning, and operator training.

• Ensure compliance with technical and functional specifications post-installation.

• Address service, warranty, and upgrade requirements efficiently.

Skills and Qualifications

• B.E./B.Tech in Mechanical Engineering or a related discipline.

• 3–5 years of experience in SPM design and precision manufacturing (high-accuracy job handling preferred).

• Proficient in machining processes: turning, milling, grinding, honing, etc.

• Strong grasp of GD&T, tolerance stack-up, and surface finish standards.

• Able to manage multiple projects and deliver to schedule.

• Strong written and verbal communication skills.

• Proficient in MS Excel, PowerPoint, email, and project scheduling tools (MS Project or equivalent).

Preferred Attributes

• Prior exposure to SPMs for defence, automotive, or aerospace sectors.

• Working knowledge of pneumatics, hydraulics, and electromechanical systems.

• Willingness to travel for site installations and reviews.

• Proactive, analytical, and quality-focused mindset.