Lead Manufacturing Engineer - Machining Process Engineer

Responsibilities

• Define and finalize the manufacturing process in the form of MOPs & SOPs for every component of Turbine Casing well in advance to the start of production.
• Work out optimum handbook hours & plate requirements in detail for every project.
• Envisage requirement of project tools and tackles required for production and drive procurement for timely availability.
• Preparation of delivery lists for dispatch.
• Validation of MOP Hours and process steps with shop.
• Coordinate and support Shop Planner for project scheduling and outsourcing of process activities ensuring efficient utilization of resources.
• Identifies & resolves technical issues prior to the start and during the production processes.
• Provide NCR dispositions and coordinate with engineering as applicable and implement corrective actions in future jobs.
• Record the learnings and process improvements and sustain through continuous updation of manufacturing process.
• Usage of various quality and lean tools viz. VSM, PFMEA, 8D and 5S
• Empower and support shop engineers for process change suggestions and implementation.
• Drive new product qualification and prepare related documentation.
• Continuously improve manufacturing process
• Uses technical experience and analytical thinking. Uses multiple internal and limited external sources outside of own teams to arrive at decisions.
• Acts as a resource for colleagues with less experience. Explains information; developing skills to bring team members to consensus around topics within field.

Key Performance Indicators

• EHS and Lean
• On Time Delivery
• COPQ (Cost of Poor Quality) control
• New product qualification
• Root cause analysis & Risk assessment
• Process improvement

Desired Skill set:

• Excellent process engineering capabilities and analytical skills.
• Thorough knowledge of heavy machining and assembly processes, Know how of steam turbine is beneficial.
• Key machining process - CNC turning, Milling, boring, tooling, Job set up and inspection/quality method.
• Thorough understanding of Engineering Drawings, Standards and Specifications
• Strong EHS & quality focus
• Strong interpersonal and leadership skills
• Strong oral and written communication skills
• Ability to identify and implement cost reduction strategies based upon process improvements and experience.
• Ability to develop credibility with employees, manager, and peers
• High attention to detail and accuracy of every task and Anticipate the future risks or challenges in advance
• Vendor development skills for new products and processes.
• Demonstrated integrity - accept and adhere to high ethical, moral, and personal values in decisions, communications, and actions when dealing with others
• Resolves internal issues quickly to meet customer expectations
• Come up with the alternative approach while raising a problem or a challenge
• Able to work cross functional teams to generate customer solutions as the final goal

Required Qualifications

• BE/BTech/Diploma in Mechanical /Production min 10 years of relevant experience - min 5-yearcore experience of process/method of heavy machining and assembly