In-Charge Galvanization

Job Title:

Location:

Job Summary and Purpose:

The Incharge of Galvanization will oversee and manage all galvanization activities within the pipeshop of the Block Construction Site Department, reporting to the Incharge of Acid Pickling. This role involves directly supervising the contracted scope of work related to galvanization, ensuring that all processes adhere to quality, safety, and regulatory standards. The Incharge of Galvanization plays a crucial role in coordinating with contractors, monitoring process compliance, and ensuring the timely and efficient completion of galvanization tasks.

This position ensures high-quality galvanization output by supervising contractors, maintaining adherence to project schedules, and implementing process improvements. The Incharge of Galvanization will work closely with the Incharge of Acid Pickling and other stakeholders to maintain optimal process flow, ensuring that all galvanized components meet the required standards for durability, safety, and corrosion resistance.

Accountabilities:

Operational Oversight of Galvanization Process:

• Supervise the day-to-day galvanization activities in the Pipeshop, ensuring quality control, adherence to specifications, and compliance with established procedures.
• Design and scale up process for galvanizing.
• Define maintenance procedure for galvanizing equipment to ensure minimum downtime and optimized performance.
• Train and support junior staff/operators on safe and effective process practice.
• Monitor the contracted scope of work, ensuring contractors are adequately resourced and that activities align with production targets and quality standards.

Quality Assurance & Process Compliance:

• Ensure all galvanization processes meet the required quality standards, including thickness, coating uniformity, and surface preparation.
• Conduct inspections, testing, and quality checks to verify that galvanized products meet project specifications and industry standards.
• Maintain and update process documentation, quality reports, and contractor performance records.

Coordination with Acid Pickling & Other Pipeshop Processes:

• Collaborate closely with the Incharge of Acid Pickling to ensure a smooth workflow between acid pickling and galvanization stages, minimizing bottlenecks and optimizing process flow.
• Coordinate with other departments as necessary to align galvanization activities with overall Pipeshop schedules and deadlines.

Contractor Management:

• Provide oversight and guidance to contracted teams, ensuring they adhere to the shipyards quality, safety, and environmental standards.
• Conduct regular meetings with contractors to review progress, address challenges, and ensure compliance with contract terms.
• Evaluate contractor performance and provide feedback to improve productivity, efficiency, and adherence to specifications.

Safety & Environmental Compliance:

• Ensure all galvanization activities comply with environmental and safety regulations, including proper handling and disposal of materials.
• Conduct regular safety inspections, identify hazards, and work with contractors to mitigate risks associated with galvanization processes.
• Ensure the team follows personal protective equipment (PPE) and other safety protocols, fostering a safe work environment.
• Impart knowledge of waste management and environmental compliance pertaining to galvanizing byproducts.

Continuous Improvement & Process Optimization:

• Identify areas for improvement within the galvanization process, implementing corrective actions and process enhancements to improve efficiency and quality.
• Track key performance indicators (KPIs) related to production, quality, and contractor performance, adjusting as needed to meet project goals.
• Identify and propose advancements in galvanizing process (e.g. automated galvanizing system or eco-friendly coating methods)

Interactions and Working Relationships

Internal:

• Incharge of Acid Pickling: Regularly report to and collaborate with the Incharge of Acid Pickling to ensure alignment of galvanization activities with the broader Pipeshop workflow and quality objectives.
• Head of Pipeshop: Provide updates and insights on galvanization progress, quality metrics, and contractor performance to support overall Pipeshop operations.
• Quality Control & Safety Teams: Coordinate with quality control and safety teams to conduct inspections, ensure compliance, and address any quality or safety issues.
• Other Production Teams: Work closely with adjacent production functions to ensure that galvanized components are available on time and meet the specifications for subsequent processes.

External:

• Contractors: Directly oversee and manage contractor teams performing galvanization, ensuring adherence to quality, safety, and environmental standards.
• Suppliers & Vendors: Coordinate with suppliers of chemicals, zinc, and other materials used in the galvanization process to ensure timely and sufficient supply.
• Regulatory Bodies: Interface with external auditors and regulatory bodies as required to demonstrate compliance with environmental, safety, and quality standards.

Qualifications, Experience and Skills

Preferred Qualifications:

• Bachelors degree in mechanical engineering, Metallurgical Engineering, chemical engineering or a related field.
• Additional certifications in quality control, corrosion prevention, or industrial safety are advantageous.

Preferred Experience:

• 5+ years of experience in a galvanization or metal treatment role, preferably within a shipyard, manufacturing, or heavy industrial environment.
• Hands-on experience with galvanization processes, quality control, and contractor management.

Functional Competency:

• Technical Expertise: In-depth understanding of galvanization processes, including surface preparation, dipping, and quality parameters. Deep understanding of metal properties, especially with steel and alloys used in galvanizing. Expert in hot-dip galvanizing, electro-galvanizing and other coating methods. Knowledge of chemical reactions, that are integral to the galvanizing process. Familiarity with the heat treatment and the impact of temperature on metal properties.
• Quality Assurance & Compliance: Strong knowledge of industry standards and quality control techniques specific to galvanization. Familiarity with standard line ASTM (American Society for Testing and Materials), ISO (International Organization for Standardization) and other quality requirements specific to galvanizing.
• Leadership & Contractor Management: Ability to lead contractor teams effectively, provide oversight, and maintain productivity and compliance.
• Technical Proficiency: Proficiency with MS Office and familiarity with production management and quality control software systems.