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Eaton
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DGM- Maintenance & IE

DGM- Maintenance & IE

Eaton

12 years

0 Lacs

Puducherry

Posted:1 day ago| Platform: GlassDoor logo

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Skills Required

maintenance manufacturing support efficiency design development tooling lean sigma kaizen report fabrication effectiveness workflow storage layout training analysis estimate technology installation commissioning deployment engineering management spc painting communication integrity

Work Mode

On-site

Job Type

Part Time

Job Description

What you’ll do:

Manage a team of manufacturing engineers to support existing production lines and follow the daily operation of the business in order to improve the overall equipment efficiency and the profitability of the site. This role will also be responsible for the design, development, and validation of new equipment and manufacturing processes, process safety, process quality, product cost, tooling cost, NPIs and process development. Will support the introduction of Lean Manufacturing, Six sigma, Industry 4.0, Kaizen and EHS initiatives.
#Li-SL4

Job Responsibilities

Lead a team of Manufacturing Engineers focused on the daily operation improvements
Plans and assists in the implementation of productivity improvement actions in the factory, transforming manual processes into semi-automatic/automatic, I4.0.
Lead a multidisciplinary team for the PFMEA definition and contribute to the Control Plan updates.
Determine manufacturing methods, machinery and tools to produce parts, sub-assemblies, and assemblies.
Define and control production process including tooling and equipment. Validate design specifications and shop floor application of new product, tools, or equipment.
Supervise the development of work instructions for the process and define operation parameters to meet and exceed quality standards.
Support in the definition of maintenance and cleaning procedures.
Safety responsibilities include safety and housekeeping objectives, follow all safety rules and procedures and report unsafe conditions to line management.
Evaluate existing machinery, fabrication equipment, tooling, etc. for safety, capacity, capability, effectiveness, etc. Develop detailed technical specifications for new equipment and manage capital projects.
Outline the required workflow and material handling devices including storage areas, work areas, and workplace layout. Prepare complete operation line-ups to manufacture all parts for a product line or for a section. Provide training, guidance and technical support to leaders, operators and team members.
Support Lean, Six Sigma, and Pro Launch through the creation of Process Maps, Standard Work, Takt Times, Potential Failure Modes and Effects Analysis, Design of Experiments, Control Plans, and Job Safety Analysis for production lines.
Estimate the time required for manufacturing all parts for a product line. Actively reduce current standard times.
Lead cross-functional resources to execute projects - Information Technology, Operational Excellence, Production, Quality, Facilities.
Work in the installation, commissioning and setup of new machines and processes.
Develop continuous improvement ideas to improve the quality, performance and productivity of the business.
Deployment of robust manufacturing processes that assure high quality products.
Contribute to the accreditation of the plant under the ISO 9001 standards.

Qualifications:

Bachelor’s degree in Engineering from an accredited institution
Master degree in Industrial Engineering or Operations is desired
Minimum of 12 years of experience in Manufacturing Engineering.
Experience of 5 years leading a team of manufacturing engineers.

Skills:

Experience in PFMEA and Control Plan definition.
Proven experience in plant layout, process improvements and cost reduction.
Experience in a greenfield is a plus.
Experience on management of capital projects.
Knowledge of Lean Manufacturing, Six Sigma, SPC (Statistical Process Control) and ISO 9001.
Knowledge of APQP and Core Tools. Able to lead PFMEA definition.
Knowledge of project management and problem-solving techniques.
Knowledge in metals stamping and painting is desired.
Bilingual (English / Spanish).
Proficient in MS Office toolset.
Excellent verbal and written communication skills
Ability to replicate gained knowledge and train others
Teamwork
Able to manage multiple projects/programs simultaneously
Strong problem-solving skills
Strong analytical skills
Results oriented
Digital mindset
Ability to act with integrity, professionalism, and confidentiality

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DGM- Maintenance & IE