Job Purpose
Plan, manage, and monitor all electrical maintenance activities for production and utilities in the plant within the budgeted time and cost to ensure minimum down time and maximum efficiency.
Job Context & Major Challenges
Job Context: It is a dynamic plant that undergoes continuous upgrade in process that leads to demand of new technology, machines, and utility services. This demands a dedicated and skilled engineering team to support and facilitate efficient process execution in various parts of the manufacturing unit. Job Challenges:
- To reinforce the importance of safety in all stakeholders as electrical maintenance is critical yet hazardous
- To prioritize maintenance jobs according to importance and urgency, and allocation of manpower when sudden tasks arise
Key Result Areas
KRA1Maintenance of Electrical Sub-station
- Track Powerhouse 33kV substation and 132kV substation & DG (1250kVA & 1000kVA)
- Monitor preventive and breakdown maintenance of high-tension cables, low-tension cables, and transformers
- Conduct condition-based monitoring, that includes checking the conditions of breakers, feeders, and cables every month
- Collaborate with production department for shutdown for repair and fixing requirement at regular intervals
KRA2
Electrical Maintenance of Utilities
- Monitor electrical maintenance, breakdowns, and condition-based monitoring of PDBs, H-Plant and Chiller, Dust Collection System, Boilers, RO & Softener Plant, Compressors, Drain Pumps etc.
- Improve process efficiency and optimize costs through innovation based on Kaizen principle and reengineering. Equipment reliability: 1. Ensuring that electrical equipment is functioning properly and reliably, with minimal downtime or failures. Ensure MTTR, MTBF and Uptime of machine and equipment. 2. Safety: Ensuring that all electrical systems and equipment are safe for workers and comply with relevant safety regulations.
- Preventive maintenance: Conducting regular inspections and maintenance to prevent breakdowns and prolong the lifespan of equipment.
- Energy efficiency: Identifying opportunities to optimize energy usage and reduce energy waste, which can lead to cost savings.
- Documentation and record-keeping: Maintaining accurate records of maintenance activities, repairs, and equipment performance, which can help with future troubleshooting and decision-making.
- Continuous improvement: Identifying areas for improvement in the electrical maintenance process, and implementing changes to increase efficiency and effectiveness. 7. Strict monitoring of motor maintenance and to achieve zero motor breakdown. 8. Monitoring and implmenation of IOT based energy monitoring projects. 9. Monitoring and maintenance of Solar power plant.
KRA3
Responsible for Inventory Control
- Update and report the entire available stock in the inventory and maintain and track spares in stock for routine maintenance and breakdowns/shutdowns and indent required materials through purchase
- Optimize costs by constantly substituting costly imported electronic, instrumentation, and allied automation spares with domestic spares without compromising with quality & machine health
KRA4
Manpower Optimisation
- Plan and oversee shift schedules for all workmen to ensure uninterrupted supply of utilities, maintenance of equipment, and prompt resolution of breakdowns
- Provide and coordinate weekly trainings to workmen through onsite and classroom sessions
KRA5
Safety, Sustainability, and Compliance
- Ensure that the required LTIFR, provide BBSOs, UA/UCs, etc. are met and update it in ENABLON
- Participate in and promote 6-σ projects, QC Programs, CII Nominations, Sustainability Trainings, etc
- Prepare and submit all relevant sustainability data for annual sustainability report
- Conduct internal audits on behalf of WCM for all ISO compliances and providing supporting documents for external audits
- Ensure that all utilities are legally compliant and scientific calibration of all measuring equipment is accurate. Ensure IMS- ISO 9001, ISO 45001, ISO 14001, ISO 50001 & ISO 14064, SA8000, ISO 27001.
KRA6
To comply all PAT (Perform, Achieve & Trade) releated activities like Documentation, and PAT Forms submission, Conduct MEA (Mandatory Energy Audit) and M&V (Monitoring & Verfication). Strict monitoring of plant energy consumption and carbon emission. Cordinate with goverment and regulatories for new updates.Implement Energy conservation and decarbonization projects.
