Senior Maintenance / Factory Manager

We are looking for a highly experienced Senior Maintenance Manager to lead or support the maintenance operations of our manufacturing facility. The role requires deep expertise in die making for plastic injection molds and automated conveyor systems. Whether in a full-time leadership capacity or a consultant/part-time advisory role, the individual will ensure high equipment uptime, efficient maintenance processes, and continuous improvement across production systems.

Key Responsibilities (Applicable to All Roles):

• Oversee maintenance of:
• Plastic injection molding machines
• Tooling and dies for hanger production
• Automated conveyors for in-plant movement and packaging
• Lead or guide preventive, predictive, and breakdown maintenance programs.
• Troubleshoot critical failures in mechanical, electrical, and hydraulic systems.
• Maintain molds, perform minor repairs, and coordinate refurbishments.
• Train and mentor the maintenance team in best practices and safety protocols.
• Monitor CMMS data and analyze maintenance KPIs (MTBF, MTTR, downtime).
• Ensure safety compliance, conduct audits, and support ISO and EHS initiatives.
• Collaborate with production and engineering to reduce bottlenecks and improve process efficiency.

Additional Responsibilities

• Manage a team of maintenance engineers and technicians across shifts.
• Develop annual maintenance budgets, spare parts plans, and capital investments.
• Lead projects including new machinery installation, plant upgrades, and layout modifications.
• Drive continuous improvement initiatives using TPM, Kaizen, and Lean tools.
• Take ownership of plant-wide maintenance strategy and team performance.

Part-Time / Consultant Role:

• Offer strategic maintenance planning and process improvement support.
• Visit the site periodically or work remotely (based on agreement).
• Troubleshoot critical or recurring technical issues on an as-needed basis.
• Support documentation, training, and setup of preventive maintenance systems.
• Provide expert input during new equipment selection or expansion planning.

Qualifications:

• Degree/Diploma in Mechanical, Industrial, or Tool Engineering.
• Minimum 10–15 years of experience in industrial maintenance.
• Strong hands-on expertise in:
• Injection molding and mold/die maintenance
• Conveyor system design, repair, and automation
• Proficiency in interpreting machine/equipment drawings and manuals.
• Experience with PLCs, pneumatic and hydraulic systems is a plus.
• Familiarity with CMMS systems, TPM tools, and ISO/EHS requirements.

Preferred Industry Background:

• Plastic components manufacturing
• Packaging, injection molding, or material handling systems

Job Types: Full-time, Part-time

Pay: ₹600,000.00 per year

Benefits:

• Flexible schedule
• Food provided
• Internet reimbursement

Schedule:

• Day shift

Work Location: In person