Senior Engineer - Tool Room

We are looking for a technically sound candidate who has experience in manufacturing, maintaining and troubleshooting High Speed Progressive Dies having accuracy within 5 microns. Our tools will be run on world-class machines like Bruderer & Ing-Yu

The Roles & Responsibilities are as follows:

1. Tool Design & Maintenance

-Oversee the design, development, and maintenance of press tools (progressive, compound, and stage tools).

-Ensure timely preventive maintenance and breakdown repairs of tools to minimize production downtime.

-Ensure first-time-right of tools through proper root cause analysis using specialized analysis tools.

-Review and validate tool drawings for accuracy and manufacturability.

2. Progressive Tool Knowledge

-Proficient in the function and maintenance of progressive press tools.

-Analyze tool failures and carry out root cause analysis and corrective actions.

-Coordinate with design and production teams to optimize tool life and performance.

3. Machine Operation & Supervision

-Strong working knowledge of VMC, CNC, EDM, Wire Cut, Surface Grinding, Cylinder Grinding, and Lathe Machines.

-Plan and supervise operations on these machines for new tool manufacturing and tool rework.

-Provide guidance and technical support to machinists and operators.

4. Outsourcing & Vendor Coordination

-Identify and manage outsourcing requirements for tool making or modification.

-Evaluate and coordinate with external vendors for quality and timely completion of outsourced jobs.

-Ensure compliance with quality standards and delivery timelines for outsourced components.

5. Manufacturing Process Knowledge

-Good understanding of sheet metal forming processes, machining, heat treatment, and surface finishing.

-Ensure manufacturability and process compatibility during tool design or modification.

-Support production in resolving process-related issues linked to tooling.

6. Drawing Interpretation & GD&T

-Strong in reading 2D/3D tool and component drawings.

-Apply Geometric Dimensioning and Tolerancing (GD&T) principles in manufacturing and inspection.

-Cross-verify design specs and tolerances to ensure proper assembly and function.

7. Project Planning & Execution

-Plan and execute tool development projects from design to final tryout and approval.

-Maintain documentation including tool history, modifications, and performance logs.

-Coordinate between design, production, and QA teams to meet project goals.

8. Tool Tryout & Validation

-Conduct and supervise tool tryouts, troubleshoot problems, and perform necessary modifications.

-Ensure tools meet dimensional accuracy, quality, and production requirements before handover to production.

9. Training & Team Leadership

-LeadTrain andmentor junior engineers and toolingtechnicians in tooling operations and maintenance.

-Promote 5S, Kaizen, TPM, and other continuous improvement practices in the tool room.

Job Type: Full-time

Pay: ₹30,000.00 - ₹40,000.00 per month

Benefits:

• Health insurance
• Provident Fund

Ability to commute/relocate:

• Pune, Maharashtra: Reliably commute or planning to relocate before starting work (Preferred)

Application Question(s):

• What is your experience with progressive press tools, and how do you handle tool failures?
• How do you ensure timely tool maintenance and reduce downtime in production?
• What machines are you proficient in, and how do you plan work for tool manufacturing or rework?

Education:

• Diploma (Preferred)

Experience:

• total work: 5 years (Preferred)

Language:

• English,Hindi,Marathi (Preferred)

Work Location: In person