Senior Engineer - Process Engineering (CATIA designer)

Senior Engineer - Process Engineering (CATIA designer)

Job Name: Senior Engineer - Process Engineering (CATIA designer)

Department: Process Engineering

Roles and Responsibilities:

• Lead and manage Lap laser installation projects, including planning, execution, calibration and validation.
• Must be Expertise in
  • • CGX- CATIA – Composites Manufacturing preparation
    • FMX – CATIA – Fiber Modeler
    • LPX- CATIA – Composites laser projection
• Supervise a team of tooling engineers and associates.
• Collaborate with cross-functional teams (Production, Quality, Maintenance, Global tooling) to implement tooling improvements and integrate modern technologies.
• Ensure adherence to all safety and quality standards in production process, tooling.
• Lead tooling design reviews and support the development of new tooling for blade manufacturing, Support SAT and FAT.
• Analyse tooling performance and implement enhancements to improve durability, cycle time, and ergonomics.
• Coordinate with suppliers for tooling procurement, refurbishment and upgrades.
• Develop and implement solutions to improve operational efficiency and reduce waste.
• Maintain accurate documentation for tooling specifications, maintenance records, and change management processes.
• Support New Product Development by designing and validating tooling for new blade models.
• Apply systematic problem-solving techniques to identify root causes of tooling failures and production inefficiencies.
• Demonstrate expertise in CAD/Catia or other design tools to support and enhance tooling design, development and modification for blade manufacturing, ensuring precision, manufacturability, and compliance with engineering standards.

Experience:

• Over 10 years of experience in the blade manufacturing industry and Minimum 5 years of experience in the process engineering department.
• Strong knowledge of glass fabric and process materials, including cutting and kitting, prefab, shell, finishing, tooling and material handling.
• Hands-on experience in change management and tooling processes.
• Proficient in lean manufacturing tools and methodologies. Skilled in problem-solving tools and their practical application.

Knowledge required:

• Lean manufacturing
• Problem solving tools.
• Change management
• Risk assessment
• PPAP, BOM
• New material homologation process
• VDA6.3, QMS..etc