Process/Manufacturing Engineer-Intermediate

• This position plays a pivotal role in the manufacturing company's product development lifecycle. They are responsible for conceptualizing, helping to design, and development of products and components that meet customer requirements, quality standards, and manufacturing feasibility. Working closely with cross-functional teams, this position ensures that process designs are innovative, cost-effective, and optimized for manufacturability
• Work closely with Process Engineering , Product Development , Production and Quality functions to develop Product & Process Jigs and Fixtures
• Design and Implementation of Automation Projects to improve Plant Productivity
  

Specific Responsibilities: -

• Work very closely with Process Engineering , Production & Quality and design and develop
• Product Jigs and Fixtures
• Plastic Molds manufacturing feasibility
• Product stack up analysis
• Extrusion tooling and fixtures design and procurement
• Compression molding process equipment design and validation
• Any assembly automation
• Work closely with factory team
• Design and Implement Automation projects to improve
• Plant productivity
• Optimize manpower
• Product & Process Quality Consistency
• Helping Existing Process Engineers in
• New Machine design
• Layout Design
• Participate in NPD launch program
  

General Responsibilities :-

• Conceptualization and Design:
• Collaborate with product management and engineering teams to understand customer requirements and product specifications.
• Develop conceptual designs and sketches based on customer needs, functional requirements, and design constraints.
• Utilize CAD software (e.g., SolidWorks, AutoCAD) to create detailed 3D models and technical drawings of product components and assemblies.
• Conduct feasibility studies and design reviews to assess the viability and manufacturability of proposed designs with evaluating material selection, tolerances, and manufacturing processes to ensure design integrity and compatibility with production requirements
• Prototyping and Testing:
• Coordinate prototype fabrication and testing activities to validate design concepts and verify product functionality.
• Conduct design validation tests, including mechanical testing, stress analysis, and functional testing, to assess product performance and compliance with specifications.
• Analyze test data, identify areas for improvement, and implement design modifications as needed to meet performance targets and quality standards.
• Documentation and Technical Communication:
• Communicate design concepts, requirements, and recommendations effectively to cross-functional teams, suppliers, and stakeholders.
• Collaborate with manufacturing engineers to develop assembly instructions, process documentation, and quality control procedures for production.
• New Product Introduction (NPI) Support:
• Support the NPI process by providing input on design feasibility, manufacturability, and scalability.
• Collaborate / Support Process Engineers to ensure smooth transition of new products from design to production.
• Process Integration:
• Integrate design changes and improvements into existing manufacturing processes.
• Ensure seamless transition of new designs into production, minimizing disruption and downtime.
• Active participation in Lean Journey programs
• Active participation in VAVE Projects
• Review and develop SOPs and train production personnel on the same
• Work for process safety enhancement by identifying safety risks