Skills Required: Mandatory Skills of DCS operation of CFBC WHRS Boilers and Turbine. Hands on Experience of Boiler Start-up and shutdown. DM/RO Water Quality Knowledge required. Knowledge of Safety statutory compliance at workplace Job Purpose To ensure safe smooth TPP Field operation while start up- shutdown of boiler and turbine along with economic, uninterrupted and quality power generation by co-ordination with other agencies in the plant to rectify the abnormalities and report to Desk Engineer and Shift Incharge. Job Context Major Challenges Job Context: UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. The company has a consolidated capacity of 132.45 Million Tones Per Annum (MTPA) of grey cement. UltraTech Cement has 23 integrated plants, 1 Clinkerization plant, 27 grinding units and 7 bulk terminals, post the Century merger. Its operations span across India, UAE, Bahrain, Bangladesh and Sri Lanka. UltraTech, Rawan Cement plant started its Line 1 operation in early 90 s with the capacity of 1 MTPA, commissioned in March, 1995 as Grasim Cement Unit. This was setup to capture the Eastern Cluster deficit market. In March 2013, Line 2 Clinkerization unit was commissioned along with clinker bulk loading facility, currently consolidated capacity of Rawan Cement is 6.5 MTPA. Rawan Cement Works also has Captive Thermal Power Plant with a total capacity of 55 MW, Waste Heat Recovery System with capacity of 20.4 MW and 10.8 MW Solar Power Plant. The plant has a state of art technology viz. Vertical Roller Mills from Loesch, Germany for grinding limestone and coal, Kiln and cooler from LT/FLS, Denmark, Combi-Grinding Cement Mill with Roller Press from KHD, Germany, Finish Grinding Slag Grinding Roller Press from Krupp Polysius, Germany, Cross belt analyser from Gamma Metrics USA for on-line analysis of Limestone, X-Ray analyser, Cem Scanner from FLS, Denmark. As the largest cement producer in India, we continually strive to play a key role in finding effective and responsible ways to preserve the environment - a Cement Sustainability Initiative. We as a company are committed to improving our sustainability footprint in the identified areas of waste management, energy reduction, water conservation, biodiversity management, afforestation and emission reduction which are relevant to the cement industry. Major Challenges: Operating TPP with least possible auxiliary and PHR even at low PLF and higher load fluctuations for providing uninterrupted power to cement plant without grid power availibility. Supervise desk operations and provide effective decision for safe start up, operation shutdown in any abnormal conditions by coordination with cross functional departments. To run boilers as per IBR statutory requirements and GPCB norms with all WCM ISO practices. Key Result Areas KRA (Accountabilities) (Max 1325 Characters) Supporting Actions (Max 1325 Characters) KRA1 Plant operation: Execute all Field operational activities for smooth operation of all equipments, in turn to give uninterrupted quality power to customer. -Plan and execute the field operation of various equipments of boiler in oder to ensure smooth, safe and reliable operation of the same. -Close coordination with CCR for any specific operation and reporting the same on immediate basis. -To execute and ensure zero non compliance of safety by self as well as all workmen at the field during any given jobs. -Handling any emergency situation by effective coordination with CCR and ensuring field operation activities of boiler safely and smoothly. -To plan and execute activities related to annual boiler hydro test as per statutoty requirement. -Operation of bed ash cooler and flyash/bed ash system from the field in contact with CCR. -Field execution of activities during start-stop of the plant. KRA2 Shift management Execution of all operational activities housekeeping -Sample collection of coal, fly ash, bed ash, water and steam and ensuring timely analysis of the same. -Root cause analysis of the problems and taking part in finding solutions of the same effectively. -Regular round in each shift for complete boiler area and ensuring normal operating conditions by correcting any issues. -Loading and unloading of lime stone in boiler bunkers through bulkers. -Ensure filling of Field Operator s Check list, Log sheets and regular verification of datas. -Ensure maintaining every equipment s daily status of CLIT Check list healthy. -Ensure House keeping of Boiler, Turbine BOP Area. KRA3 SHE (Safety, Health Environment) along with Sustainability initiatives -Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area. -Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system. -To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP -Active participation in safety training, safety sub committees, standard champions meeting and any safety event -Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action -Adhering of all safety precautions on the site and off the site -Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources. KRA4 System Management -(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition quality standards) -Ensuring proper safety precautions for working at height especially in boilers and sea water pump maintenance for -sustenance of zero accident. -To implement improvement project to reduce repetitive problems/breakdown or losses. --Timely submission of Kaizen, OPL, Good to fine, suggestion on system --Developing and sustaining Model area in respective sections --100% active participation in respective KFA GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. --To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments. --Implementation of critical spares consumable SOP without any defilement -- Identify arrange rectification of leakage points/unsafe points along with monitor take corrective action for emission levels. Please go through above job description thoroughly and share your basic details only if your profile is relevant to position requirement, this will help us to screen your candidature: Click here to share some basic details Qualifications: Diploma in Mech. Engg. Minimum Experience Level: 3-8 Years Report to: Senior General Manager
