Executive- BIW Repairs, Panapakkam Works

• Independently manage Activity for Maintenance of Machine Shop to Ensure SQPDCME goals are Achieved
• Maintenance of Electrical, Mechanical & Fixture maintenance Knowledge of Electrical & Mechanical maintenance of VMC and HMC, grinding machines, CNC machines, Robotic Washing, CNC Washing, Honing Machine, central coolant system.
• Uptime, MTTR & MTBF Improvements
• Knowledge of Replacement of spindle, ATC unit, Hydraulic and pneumatic circuit diagram reading and diagnosis. Spindle run out correction and tackle quality issues due to machine side of grinding line.
• Knowledge of SAP Systems & Down time Entry through SAP.
• LCA & Kaizen Implementations.
• Power & Air Cost Optimization & Drive Improvements related to same
• Capacity improvements through debottlenecking and improvements
• Revenue cost reduction –initiatives for implementation and practice Improvement idea generation and implementation
• Interaction with all support functions and concern resolution with the help of CFT
• CNC, Plc machine all back up mgmt. MAG cnc’s
• Knowledge of TPM & People Management / IR issue handling / conflict Management
• Dupont Safety Standards, HIRA, Safe Work Zone, AIA Preparation & Analysis.
• Knowledge of Gantry system & controller such as 802D sl,828D,840 D, Back up and Diagnosis
• Knowledge of Mag CNcs, Fanuc cnc,s7-300 plc system
• Generate Safety working culture
• Develop improvement culture
• Knowledge of TPM and Manpower handling
  

Internal

External

• Minimum education qualification: B.E. / B. Tech. (Electrical/Electronics/Mechanical)
• Minimum experience requirement : 5-10 years
  

Working Knowledge Requirement

• Hands On experience on Mag machining Centers, Span Centralized Coolant System, Leak testing machines, Gudel gantry, Tox Robotized Presses, Nagel honing Machines, CES/ICOM robotized Washing Machines, Marposs Inspection Systems.
• Machine Shop Maintenance , Understanding of Fanuc, Siemens Controls 802d sl,828D,840D
• Maintenance,S7-300,200,program Modification, Profibus nodes system maintenance and Fault finding
• CNC, Plc machine all back up mgmt. Makino cnc with Fanuc controller
• Hydraulic and Pneumatic system knowledge
• TQM & DWM
• People Management / IR issue handling / conflict Management
• TPM Principles and application
• CMM Maintenance
• IATF 16949 & safety system
  

• To be comfortable to own higher responsibility with the ever-evolving industry dynamics and be receptive to change.
• To be ready to work in very lean set up and drive a young team delivering aspirational targets every day.
• Need to have a leader’s mind-set –Ability to motivate the team, Learn from team and lead the team, innovative thinking, communication skills and customer approach.
• Differentiating quality mind-set is the key aspect. Need to have strong commitment to doing the best job at every step to deliver the highest quality of products from lines.
• Possessing mind-set to actively participate and contribute taking end-to-end ownership. Compliance with standards, identification of issues, implementing solutions, continuous improvement and create strong quality culture.