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Design Engineer Body-in-White (BIW) Automation

Design Engineer Body-in-White (BIW) Automation

ABB

6 - 8 years

7 - 11 Lacs

pune

Posted:4 weeks ago| Platform:

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Skills Required

design engineer welding spot welding cad robotics cad tools solidworks catia customer support automation material handling compliance design automotive engineering manufacturing project execution automotive cad software

Work Mode

Work from Office

Job Type

Full Time

Job Description

Your role and responsibilities

In this role, we are seeking dynamic and experienced Design Engineer to join our BIW Automation team. The ideal candidate will have hands-on experience in designing robotic systems for automotive BIW applications and will contribute to the development, integration, and commissioning of automation solutions.

The work model for the role is: #Li_onsite
This role is contributing to the Robotics & Discrete Automation in Pune, India.

You will be mainly accountable for:

Design robotic automation systems for BIW processes including spot welding, arc welding, riveting, and material handling; develop robotic cells, EOAT (End-of-Arm Tooling), fixtures, and safety systems.
Create 3D models, 2D drawings, and documentation using CAD tools such as CATIA V5/V6, NX, or SolidWorks.
Collaborate with simulation, controls, and manufacturing teams to ensure design feasibility, integration, and compliance with industry standards, safety norms, and customer specifications.
Conduct design reviews, DFMEAs, and risk assessments; interface with customers to understand technical requirements and present design concepts.
Support installation and commissioning teams during build, integration, and ramp-up phases; coordinate with vendors and suppliers for design, manufacturing, and bought-out components; manage design schedules, resource allocation, and customer approvals.

Qualifications for the role

Bachelors or Masters degree in Mechanical or Automotive Engineering.
6-8 years of experience in BIW robotic automation design, including fixture and tooling development.
Strong proficiency in CAD software such as CATIA V5/V6, NX, or SolidWorks.
Solid understanding of GD&T, tolerance stack-up analysis, and manufacturing processes.
Experience with digital manufacturing tools (e.g., Process Simulate, RobCAD) is an added advantage.
Proven expertise in designing BIW fixtures (spot-welding jigs, arc welding fixtures, roller hemming fixtures) and conducting concept design, weld studies, gun placement, layout, and cycle time analysis.
Familiarity with Industry 4.0 practices and global automotive OEM standards.
Excellent communication, project coordination skills, and willingness to travel for project execution and customer support.

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ABB

Electrical Equipment, Robotics, Automation

Zurich

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Design Engineer Body-in-White (BIW) Automation