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7.0 - 10.0 years

7 - 12 Lacs

jamshedpur

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Role & responsibilities Minimum 7-8 years of exp. In steel processing line with relevant industry Metal coating line & colour coating line Proficient with Siemens Drives G120 & S120 Proficient with Siemens S7 300 & S7 400 PLC Working with WinCC & O.P Panels Exposure with Simo codes Knowledge with instruments and there working both digital and analogue

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10.0 - 15.0 years

12 - 18 Lacs

pune, mumbai (all areas)

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Urgent requirement for Project Manager for Pune Location Experience: 10 to 15 years. Qualification: BE/ME (Electrical/Electronics/ E&TC) Experience should be in Automation Project Management. Salary: No bar for right candidate Work experience in Siemens products, and all type of Panel integration and manufacturing. Job Summary: The Automation Project Manager will be responsible for planning, executing, and delivering automation projects on time, within scope, and within budget. This role involves leading cross- functional teams, coordinating with stakeholders, and ensuring the successful implementation of automation solutions that enhance operational efficiency and reduce manual processes. Key Responsibilities: • Manage end-to-end automation project lifecycle including planning, development, execution, monitoring, and closure. • Define project scope, objectives, deliverables, timelines, and resource allocation in alignment with business goals. • Identify automation opportunities and work closely with stakeholders to gather requirements and develop project plans. • Oversee the design, development, testing, and deployment of automation solutions (process automation). • Ensure compliance with quality standards, security protocols, and organizational policies during implementation. • Prepare and maintain detailed project documentation including status reports, risk assessments, and change management logs. • Monitor project performance using appropriate tools and techniques; manage changes in project scope, schedule, and costs. • Coordinate with vendors, technology partners, and internal IT teams for seamless integration and support. • Provide leadership, guidance, and training to the automation team members and end-users. • Report project progress and escalate issues to senior management as needed. • Strong knowledge of automation projects in all segments, strong command on programming and development. • Excellent project management skills with hands-on experience in project management tool or method. • Strong analytical and problem-solving skills with the ability to manage multiple projects simultaneously. • Excellent communication, stakeholder management, and leadership skills. • Knowledge of compliance standards and data security best practices. Key Competencies: • Strategic Thinking • Time Management • Risk Management • Team Collaboration • Decision-Making • PMP certification is more preferable. • Interested may share your profile at samiksha.bhore@kuksons.com or contact on 8600169160

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2.0 - 7.0 years

7 - 11 Lacs

thane

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Job Requirements Should have experience in executing maintenance activities in Steel Melting Shop Hands on commissioning in BOF, Laddle Furnace, Degasser, Hot Metal Desulphurization is an added advantage. Offer technical expertise to maintenance people like supervisor, foreman, and technicians Expertise in organizing, planning coordination of day-to-day maintenance activities Strategize on maintenance, work instruction and methods. Create plant preventative maintenance procedures Plan routine maintenance of plant equipment/ Instruments. Schedule and obtain project material and manpower. Check work-in-progress and during completion to meet specifications. Documentation and preparation of daily progress reports and maintenance logs Should have deep knowledge in siemens PLC Automation ( Siemens PLC- S7-300/400/400H/1200/1500). Preventive, Predictive and Breakdown Maintenance jobs and periodic inspection associated with PLC system including all the software hardware aspect of programming and networking well versed with PCS-7 CFC charts Experience in troubleshooting in Fault finding, repair and replacement of control /instrumentation cable between PLC, RIO panel and field devices Should have knowledge of Electrical control system, Server Hardware, handling different software related to automations. Preventive, Predictive and Breakdown Maintenance of Level-1 and Level-2 Networks, Servers, Engineering Stations, Emergency Workstation, HMI, View Monitors, Laptops, Printers, active and passive components etc Should have an ability to identify and troubleshoot the malfunctions, replacing parts and components. Should be familiar with safety procedures while carrying out electrical work Keep good Coordination and Communication, good relationship with Team members and Client Should be familiar with Report preparation, PPT Excel. Qualification requirements You should have minimum 5/2 yearsexperience preferably in siemens PLC Automation, Network servers along with bachelors degree in Commuter/Instrumentation/Electrical/ Electronics engineering Experience in commissioning of Siemens Automation system Experience in Steel Plant is mandatory

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1.0 - 4.0 years

3 - 4 Lacs

pune

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Responsibilities: * Design, develop, test & maintain Siemens PLC programs using SCADA software. * Collaborate with cross-functional teams on industrial automation projects. * Implement HMI programming for operator interfaces. Health insurance Provident fund Travel allowance Employee state insurance Paternity leaves

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8.0 - 12.0 years

8 - 18 Lacs

india, bengaluru

Hybrid

Job Requirements Job Description Strong development skills in PLC coding and creating Symbols and Faceplate for process automation library. Proficient in creating functional specifications, design, and test specifications for phase sequences, equipment modules, control modules, customized logic, and HMI graphics based on customer User Requirement Specifications (URS). Experienced with well-known PLC/DCS systems, preferably EcoStruxure Hybrid DCS, SCADA (Wonderware, Citect), Control Expert (Schneider), and Schneider hardware. Good knowledge of segments like WWW, CPG, MMM, Oil & Gas. Proficiency in programming languages including Structured Text and Functional Block Diagram. Preferably experienced with EcoStruxure Automation Expert. Good working understanding of standards such as ISA 88, ISA 106, ISA 101, IEC 61499, and IEC 61131 standards. Good knowledge on industrial communication protocol such as Modbus/Profibus/Profinet/MQTT. Preferable knowledge of C# and Python. Work Experience Additional Skills: Excellent problem-solving and analytical abilities. Strong communication and teamwork skills. Ability to work effectively in a collaborative environment. Required Skills and Experience Bachelor’s degree in E&I/E&E/EC. Proficient in Structured Text, IEC 61131 standards & Microgrid

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3.0 - 5.0 years

8 - 12 Lacs

navi mumbai

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PLC/SCADA Programmer with 3+ Yrs of expertise in Schneider, Siemens, or ABB PLC systems. to develop, program, and commission automation solutions for electrical panels, process and metering skids, and turnkey projects. CTC: 8-12 LPA info 9810686873

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1.0 - 5.0 years

2 - 6 Lacs

pune

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Responsibilities: * Collaborate with engineering team on project planning and execution. * Design, program, test, and maintain PLC systems using Allen Bradley and Siemens software.

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5.0 - 10.0 years

5 - 8 Lacs

kadi

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Qualification and experience required: BE/B. Tech in Mechanical / Diploma in Mechanical. Key skills: - Should have good knowledge & experience of maintenance of various CNC machines, SPMs, PLC controlled automated machines. - Should have good knowledge of Mechanical assembly drawings, Hydraulic & pneumatic circuits. - Should have basic knowledge of Electrical drawings, CNC & PLC controllers. - Should have ability of root cause diagnosis of breakdown & guide the team for resolution of critical breakdowns. - Should have good knowledge of predictive technics like GAT, Vibration analysis. - Should have ability to lead the breakdown team, good communication among team & peer members of other departments. Responsibilities: - Will be responsible for achieving department KPIs & upkeep the plant machines for production. - Will be responsible for work distribution in the breakdown team, root cause diagnosis for major breakdowns, CAPA. - Will be responsible to attend various meetings related to Quality & Safety issues regarding equipment of the plant & resolution of all the abnormalities. - Will be responsible to maintain critical spares in stock, readiness of available spare sub-assemblies. - Will be responsible to lead in major breakdown resolution & should give on job training to subordinates. - Will be responsible to drive the Kaizens with the team for Productivity, Quality & Safety improvement. - Will be responsible to plan & execute the planned maintenance activities on Sundays / Holidays. Maintenance and repairing of hydraulic system and power press Maintenance and repairing of Pneumatic system Spare management Budget planning KPI monitoring (MTTR ,MTBF & Machine Uptime) Preventive maintenance planning & performing Utility Maintenance (DG set, Compressor & Grease Pump) Preparation and Managing of IATF 16949:2016 and VSA Documents Kaizen & Poka-Yoke implementation Breakdown attending and trouble shooting Maintenance of Battery-operated Forklift, Hydraulic Scissor lift Maintenance of Servo base press machine Raise Purchase Requisition and maintain the stock of critical spare parts Cost saving Projects & Process Improvement Projects Root Cause analysis 5S Authorized for: - Shift allocation for Breakdown team - Get quotations from suppliers for spares & service, Indenting. - Certification of work carried out by contractor/ Service provider. - Take decisions on planned maintenance activities planning & execution. - Take External Service support from OEM & Service agency in case of critical breakdowns. Role purpose Supervises employees on an assigned shift to perform maintenance or service functions to specific time, quality, and cost standards. Maintenance activities can range from janitorial, caretaker, manual maintenance work, carpentry, painting and plumbing. At more senior levels may include a higher degree of troubleshooting and more complex maintenance such as machine installation/replacement or electrical work.

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5.0 - 10.0 years

0 - 1 Lacs

pune

Work from Office

Why work for us? Alkegen brings together two of the worlds leading specialty materials companies to create one new, innovation-driven leader focused on battery technologies, filtration media, and specialty insulation and sealing materials. Through global reach and breakthrough inventions, we are delivering products that enable the world to breathe easier, live greener, and go further than ever before. With over 60 manufacturing facilities with a global workforce of over 9,000 of the industry’s most experienced talent, including insulation and filtration experts, Alkegen is uniquely positioned to help customers impact the environment in meaningful ways. Alkegen offers a range of dynamic career opportunities with a global reach. From production operators to engineers, technicians to specialists, sales to leadership, we are always looking for top talent ready to bring their best. Come grow with us! Job Responsibilities: Supervise and coordinate the activities of facilities maintenance workers to ensure efficient service delivery. Plan and implement general maintenance services and repairs for the organization’s facilities. Schedule and conduct periodic inspections and tests of equipment to prevent malfunctions and service interruptions. Inspect equipment and facilities to identify repair needs and assess the condition of physical structures. Train maintenance staff in equipment repair and structural maintenance using manuals, work orders, and blueprints. Requisition materials and supplies necessary for maintenance operations. Maintain accurate records of repairs, problem areas, and maintenance activities. Monitor and manage maintenance-related contracts with suppliers and third-party service providers. Stay current with relevant regulations and ensure compliance from external contractors. Report to the Facilities Maintenance Manager on maintenance activities and any issues that arise. Qualifications: Familiarity with standard maintenance concepts, practices, and procedures. Strong organizational and communication skills. Ability to manage multiple tasks and prioritize effectively. Education: Bachelor’s degree in a related field or equivalent experience. At Alkegen, we strive every day to help people – ALL PEOPLE – breathe easier, live greener and go further than ever before. We believe that diversity and inclusion is central to this mission and to our impact. Our diverse and inclusive culture drives our growth & innovation and we nurture it by actively embracing our differences and using our varied perspectives to solve the complex challenges facing our changing and diverse world. Employment selection and related decisions are made without regard to sex, race, ethnicity, nation of origin, religion, color, gender identity and expression, age, disability, education, opinions, culture, languages spoken, veteran’s status, or any other protected class.

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12.0 - 20.0 years

15 - 30 Lacs

chennai

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Job Summary: We are seeking a Solution Architect with a strong IT focus to lead the design and implementation of information solutions for industrial automation projects. This role emphasizes expertise in DevOps practices, advanced scripting, containerization, and reporting, while requiring a foundational understanding of SCADA and OEE systems. Key Responsibilities Design and architect scalable, secure and efficient information solutions across OT and IT layers. Lead technical development from design to deployment, ensuring performance, maintainability, and documentation. Develop and maintain automated pipelines using DevOps tools (e.g., GitHub, Jenkins, Docker, Azure DevOps). Write and maintain complex scripts (preferably in Python) for data processing, integration, and automation. Design and deploy dynamic dashboards and reports using Power BI, Tableau, or custom reporting tools. Collaborate with automation, IT, and business teams to translate industrial requirements into digital solutions. Integrate and contextualize data from SCADA systems, PLCs, historians, and databases. Guide implementation of OEE metrics and performance dashboards. Apply best practices for source control (Git/GitHub) and containerization (Docker) in project workflows. Stay informed on emerging technologies and suggest improvements to existing architectures. Required Skills & Qualifications Bachelors or masters degree in computer science, Information Technology, or a related discipline. 12+ years of experience in IT-centric roles within industrial automation or digital transformation projects. Proficiency in Python (preferred), with additional scripting languages like JavaScript or PowerShell being a plus. Strong hands-on experience with Git, GitHub, and Docker. Experience with CI/CD pipelines and DevOps tools (e.g., Jenkins, Azure DevOps). Solid understanding of data acquisition, data modeling, and industrial reporting. Basic familiarity with SCADA systems (Ignition, Wonderware, WinCC, etc.) and protocols (OPC UA, MQTT). Knowledge of OEE principles and experience integrating OEE data into dashboards. Strong analytical and problem-solving skills. Excellent verbal and written communication skills. Preferred Qualifications Exposure to cloud platforms (Azure, AWS, or GCP). Familiarity with industrial databases (SQL Server, OSIsoft PI). Experience with data governance, security, and compliance in industrial IT environments. Understanding of container orchestration tools (e.g., Kubernetes) is a plus. What We Offer Exciting opportunities to drive digital transformation in industrial sectors. A collaborative, cross-functional work culture integrating IT and OT. Continuous learning and professional development in emerging technologies. Additional Job Description: Program hardware/software integration and systems diagnostics to support machine based control systems Collaborate with sales personnel, customers, service technicians and other departments to assist with developing engineering and functional system specifications Assist with the preparation and maintenance of comprehensive program documentation for diagnostics, information systems, data collection and communication with other peripheral equipment. Act as a liaison to production assembly, service, engineering personnel and system suppliers to furnish information and documentation about software controls; assist in the check-out and correction of control system software as needed. Other duties as assigned.

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8.0 - 13.0 years

9 - 15 Lacs

gurugram

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Knowledge in Rockwell Power flex 523, 525 Series VFD.Hands on experience on Rockwell CCW V12, STUDIO 5000,FT STUDIO & Siemens PLC S7-1200/S7-200 smart.Developing of PLC & HMI Programming for Rockwell AB Micro 800 Series PLC.Panel View 800 HMI Required Candidate profile Making Ladder program in Rockwell CCW,Siemens software for S7-1200 ,S7-200 smart.Knowledge in Rockwell Power flex 523,525 Series VFD.Preparing documentation/Manuals 4 Equipment/machines.Manage a TEAM

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1.0 - 4.0 years

1 - 4 Lacs

chennai

Work from Office

Responsibilities: * Design, program, test & maintain Siemens PLCs using TIA Portal software. * Collaborate with cross-functional teams on SCADA system integration.

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3.0 - 5.0 years

2 - 3 Lacs

pune

Work from Office

PLC Programming:develop, modify,maintain PLC programs for industrial automation system, including programmable logic controllers (PLC), HMIs,SCADA system. Troubleshoot and resolve issues related to PLC hardware,software, ensuring minimal downtime. Required Candidate profile PLC programming,troubleshooting in an industrial environment.Experience with Siemens, Allen-Bradley,or other popular PLC brands is preferred.Ladder Logic, Structured Text, Function Block Diagram,

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0.0 - 5.0 years

3 - 8 Lacs

new delhi, chennai

Hybrid

As a Commissioning Engineer, you will be responsible for installing, testing, and commissioning electrical systems and Siemens PLCs for a variety of industrial projects. The ideal candidate will possess a strong technical background, problem-solving skills, and a commitment to precision and quality. Key Responsibilities Perform electrical installations and instrumentation setups for industrial systems. Configure, test, and commission Siemens PLCs and related automation equipment. Collaborate with project managers and clients to ensure projects meet specifications and deadlines. Diagnose and resolve technical issues during installation and commissioning phases. Maintain comprehensive documentation, including technical reports and system configurations. Stay current on industry standards and advancements in Siemens PLC technology. Qualifications Bachelors degree in Electrical Engineering, Automation, or a related field. Proven experience in electrical installation, instrumentation, and Siemens PLC commissioning. Strong knowledge of industrial automation and control systems. Excellent troubleshooting and diagnostic skills. Willingness to travel to project sites as required.

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5.0 - 6.0 years

7 - 8 Lacs

manesar

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Knowledge of LabView, PLC Programming,Automation,Sensors,Control Panel Wiring. Programming and troubleshoot Mitsubishi, Omron, Delta & Pro-face PLCs & HMIs systems. Good experience on barcode printing & scanning application. Camera vision application Required Candidate profile From Automotive industry only. Strong knowledge of PLCs, HMIs, and Barcode. Strong knowledge of industrial communication protocols. Control panel design and industrial sensors. Interface PLCs with HMI

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3.0 - 6.0 years

4 - 8 Lacs

pune

Work from Office

Roles & Responsibilities: Design, develop, and implement standardized automation and PLC programming solutions. Create detailed schematics and electrical control systems for automation, including logic flow diagrams and system operation sequences. Prepare comprehensive engineering documentation, including specifications and BOMs for automation systems, panels, and vision systems. Test, verify, and troubleshoot system operations and sequences for reliability and functionality. Incorporate logic improvements based on customer needs or manufacturing requirements. Coordinate closely with mechanical, electrical, and manufacturing teams throughout programming, debugging, and commissioning phases both in-house and at customer sites. Develop and test PLC programs using platforms such as Siemens, Omron, Mitsubishi, Allen Bradley, Delta . Design and configure HMI interfaces (Siemens, Omron, Allen Bradley, Schneider) as per application needs. Develop and modify SCADA systems (preferably Siemens or equivalent) according to project requirements. Integrate and configure smart tools such as nut-runners, screwdrivers, and torque tools into automation systems using appropriate communication protocols (e.g., Open Protocol, Modbus, Ethernet/IP). Understand and implement controls using various voltages (110V/220V/440V AC, 12V/24V DC). Select and apply sensors such as proximity switches, laser optics, photoelectric, and vision sensors. Possess strong foundational knowledge in electrical and controls engineering principles. Be proficient in control panel wiring, total machine wiring, and power circuit layout. Preferred candidate profile - B.E. in Electrical, Electronics, Instrumentation, or Automation with 35 years of experience in PLC, HMI, and SCADA programming (Siemens, Allen Bradley, Omron, Mitsubishi, Delta). Strong in troubleshooting, debugging, wiring, and industrial communication protocols. Willing to travel for commissioning with good problem-solving and teamwork skills.

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3.0 - 8.0 years

3 - 6 Lacs

oragadam, chennai

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Job Title : Team Leader (Junior Engineer / Assistant Engineer) Department : Plant Engineering Section : Body/Paint/Trim Education : Dip/BE in Electrical or Mech Eng with 5-8 years experience Skills : Strong interpersonal and communications skills, excellent writing & presentation skills, MS Office, read, write and speak regional language (Tamil) Job Description: Should understand electrical & Mechanical drawings •Create Yearly, Monthly, Weekly Maintenance Calendar & Rotate PDCA •Able to prepare daily work plan and coordinate with members •Manage daily reports and monitor & analyze on daily basis •Strong knowledge in Siemens PLC programing and Drives •Trouble shooting of Welding Equipments Robot, Conveyors , Press, SPM Machines •Daily, Weekly, Monthly report creation •Able to perform measurement with energy equipment •Good knowledge in breakdown reduction activity and MTTR reduction activity •Should have interpersonal skills for cross functional coordination Robot Maintenance & Programming like, DURR, Yaskawa, PLC, Mitsubishi, Siemens and more.

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5.0 - 10.0 years

0 Lacs

raipur

On-site

You should be capable of handling software and hardware of ABB DCS, Siemens PLC, and Allen-Bradley PLC. Additionally, you should possess knowledge of calibration and maintenance of field instruments such as pressure transmitter, temperature transmitter, RTD, Thermocouple, Pressure gauge, and pressure switch. Experience in handling SAP and weighing equipment is also required. Furthermore, familiarity with AC drives is essential. The ideal candidate should have 5-7 years of experience for BE holders and 8-10 years of experience for Diploma holders. The educational qualification required for this position is a BE or a 3-year Diploma in Electrical/Electronics/Instrumentation Engineering. This is a full-time, permanent position with a work schedule of day shift. The work location is on-site.,

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9.0 - 13.0 years

4 - 6 Lacs

chennai

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We are Hiring for Assistant Manager Electrical Maintenance Plastic Injection Molding for our Reputed Manufacturing Industry in Irrungatukottai Job Description Senior Engineer Electrical Maintenance with C License Oragadam Chennai 10 to 18 Years Chennai Roles and Responsibility Monitoring and Controlling the Maintenance activities like Preventive, Break down, Corrective and Conditioning based maintenance for TRANSFORMER, DG`s, MOTOR, UPS, BATTERY CHARGER, APFC (LT & HT), Electrical Panels. Electrical maintenance with Plastic Injection molding and Hydraulic Troubleshooting is must. PLC, HMI Programming & Troubleshooting (Siemens, Omron, Delta) Knowledge on troubleshooting on Electrical Circuits and VFD Panels Planning of preventive and predictive maintenance, adhering as per plan. Coordinating and Evaluating, Team with daily Maintenance activities Monitor and control Power consumption Design and implement ways to conserve energy, power, water etc and undertake measure to reduce wasteful consumption. Identify and Initiate intervention for cost control. To Prepare and Maintain ISO Audit Documents. Ensuring smooth Operation and maintenance of Cooling tower, Compressor, EOT cranes, Pumps, Boiler. Good Spoken in English and Tamil Must

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7.0 - 12.0 years

5 - 9 Lacs

chennai

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We are Hiring for Deputy Manager Electrical Maintenance C License Must for our Reputed Manufacturing Industry in Oragadam Job Description Deputy Manager Electrical Maintenance - Oragadam Chennai 7 to 18 Years Chennai - Roles and Responsibility Monitoring and Controlling the Maintenance activities like Preventive, Break down, Corrective and Conditioning based maintenance for TRANSFORMER, DG`s, MOTOR, UPS, BATTERY CHARGER, APFC (LT & HT), Electrical Panels. PLC, HMI Programming & Troubleshooting (Siemens, Omron, Delta) Knowledge on troubleshooting on Electrical Circuits and VFD Panels Planning of preventive and predictive maintenance, adhering as per plan. Coordinating and Evaluating, Team with daily Maintenance activities Monitor and control Power consumption Design and implement ways to conserve energy, power, water etc and undertake measure to reduce wasteful consumption. Identify and Initiate intervention for cost control. To Prepare and Maintain ISO Audit Documents. Ensuring smooth Operation and maintenance of Cooling tower, Compressor, EOT cranes, Pumps, Boiler. Willing to work on Shift and it will be based on the need and situation. Looking for Good Communication in Spoken English and Tamil.

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7.0 - 12.0 years

5 - 9 Lacs

chennai

Work from Office

We are Hiring for Senior Engineer Electrical Maintenance for our Reputed Manufacturing Industry in Oragadam Job Description Senior Engineer Electrical Maintenance with C License Oragadam Chennai Roles and Responsibility Monitoring and Controlling the Maintenance activities like Preventive, Break down, Corrective and Conditioning based maintenance for TRANSFORMER, DG`s, MOTOR, UPS, BATTERY CHARGER, APFC (LT & HT), Electrical Panels. PLC, HMI Programming & Troubleshooting (Siemens, Omron, Delta) Knowledge on troubleshooting on Electrical Circuits and VFD Panels Planning of preventive and predictive maintenance, adhering as per plan. Coordinating and Evaluating, Team with daily Maintenance activities Monitor and control Power consumption Design and implement ways to conserve energy, power, water etc and undertake measure to reduce wasteful consumption. Identify and Initiate intervention for cost control. To Prepare and Maintain ISO Audit Documents. Ensuring smooth Operation and maintenance of Cooling tower, Compressor, EOT cranes, Pumps, Boiler.

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10.0 - 15.0 years

7 - 12 Lacs

chennai

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We are Hiring for Assistant Manager Electrical Maintenance for our Reputed Manufacturing Industry in Oragadam Job Description Senior Engineer Electrical Maintenance with C License Oragadam Chennai 10 to 18 Years Chennai Roles and Responsibility Monitoring and Controlling the Maintenance activities like Preventive, Break down, Corrective and Conditioning based maintenance for TRANSFORMER, DG`s, MOTOR, UPS, BATTERY CHARGER, APFC (LT & HT), Electrical Panels. PLC, HMI Programming & Troubleshooting (Siemens, Omron, Delta) Knowledge on troubleshooting on Electrical Circuits and VFD Panels Planning of preventive and predictive maintenance, adhering as per plan. Coordinating and Evaluating, Team with daily Maintenance activities Monitor and control Power consumption Design and implement ways to conserve energy, power, water etc and undertake measure to reduce wasteful consumption. Identify and Initiate intervention for cost control. To Prepare and Maintain ISO Audit Documents. Ensuring smooth Operation and maintenance of Cooling tower, Compressor, EOT cranes, Pumps, Boiler. Good Spoken in English and Tamil Must

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5.0 - 10.0 years

4 - 8 Lacs

visakhapatnam, hyderabad

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Automation Engineer PLC/SCADA & IIoT Implementation (FactTwin) Location: Visakhapatnam / Hyderabad Experience: 5-10 years in industrial automation (implementation & commissioning) Role Summary Implement FactTwin solutions in brownfield plants. Youll interface with existing PLCs/SCADA/DCS, commission gateways, map and scale tags, ensure reliable data collection to enterprise systems, and troubleshoot end-to-end—from instrument to dashboard—while training plant teams. What You’ll Do Pre-Implementation Conduct site surveys: document PLCs, HMIs, drives, instruments, networks, tag lists, panel layouts. Draft connectivity plan: select drivers/protocols, define IP plans/VLANs, security posture, and data routing via industrial gateways/brokers. Prepare I/O & tag maps, data models aligned to production lines/units; write FAT test cases. Build & Commission Safely connect to control systems; read/write only with authorized permits; configure scan rates, deadbands, scaling & engineering units. Configure OPC UA/DA, Modbus TCP/RTU, EtherNet/IP, Profinet to integrate PLC/HMI/SCADA with FactTwin collectors and plant historians. Commission edge gateways (industrial PCs or appliances), enable buffering/store-and-forward, and validate data to time-series/historian/BI. Set up MQTT/HTTP forwarding where applicable (topic design, QoS/retain), verify end-to-end timestamp fidelity (NTP/PTP). Operations & Support Troubleshoot comms, signal noise, grounding/shielding, serial converters, VLAN/firewall rules, gateway/broker/auth issues. Create runbooks; train operators/maintenance; hand over with SOPs, backups, rollback plans. Enforce OT change control: request/impact logs, MOC, and versioned backups of PLC/HMI projects. Must-Have Technical Skills PLCs (any 2+ strongly): Siemens S7/TIA Portal; Rockwell/Allen-Bradley ControlLogix/CompactLogix (Studio 5000); Schneider M340/M580 (EcoStruxure); Mitsubishi (GX Works). IEC 61131-3 programming: Ladder, FBD, Structured Text; online/forced I/O procedures and safe edits. Protocols: OPC UA/DA, Modbus TCP/RTU, EtherNet/IP, Profinet; addressing/diagnostics; packet-level basics (Wireshark). SCADA/HMI: WinCC / FactoryTalk / Wonderware (AVEVA) / Ignition—tag structures, alarms, historian connectors. Gateways & data movement: Kepware/Ignition OPC servers, industrial MQTT brokers/clients, buffering & store-and-forward patterns. Electrical & instrumentation: Read P&IDs, loop diagrams, GA; 24 VDC control, 4–20 mA/RTD/TC, VFDs/servos basics; panel wiring & shielding. Industrial networking: IP planning, VLANs, NAT, subnetting, managed switches, device naming; firewall rules in OT cells; secure remote access. Commissioning discipline: FAT/SAT scripts, cause-effect matrices, alarm rationalization basics, punch-list closure. Structured troubleshooting: From field device I/O PLC logic comms gateway broker application. Must-Have Professional Skills Clear written/spoken communication with operations, maintenance, OEM vendors. Strong documentation: survey reports, I/O lists, tag dictionaries, risk assessments, as-built drawings. Safety first: LOTO, PPE, arc-flash awareness, confined-space etiquette; escalate before writes to live controllers. Customer handling: expectation setting, downtime window negotiation, crisp UATs. Big Pluses Drives/robot basics (VFD tuning, safe I/O handshakes). Cybersecurity (ISA/IEC 62443 mindset: zones/conduits, least-privilege, certificate management). Scripting for tooling (Python/PowerShell) to parse tag lists, normalize CSVs, call vendor APIs. MES exposure: OEE, reason/DT codes, genealogy/traceability, batch/recipe (ISA-88). CAD tools: AutoCAD/EPLAN mark-ups; Visio/Draw.io for network & P&ID overlays. Linux on industrial PCs; Docker basics; time-series databases. Tools & Tech (indicative; equivalents welcome) Siemens TIA • Rockwell Studio 5000 • Schneider EcoStruxure • Mitsubishi GX Works • OPC UA/DA • Kepware • Ignition • Modbus TCP/RTU • EtherNet/IP • Profinet • Managed switches (Moxa/Hirschmann/Cisco IE) • Wireshark • AutoCAD/EPLAN • Time-series/historian tools • FactTwin modules. Education & Certifications Diploma/B.Tech in EEE/E&I/Mechatronics/Automation (or equivalent). Desirable: Siemens/AB/Schneider vendor certs; OSHA/NEBOSH safety awareness; ISA membership.

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3.0 - 8.0 years

3 - 8 Lacs

amravati

Work from Office

KEY RESPONSIBILITIES Ensure smooth operation, maintenance, and troubleshooting of all C&I systems, including instrumentation, DCS/PLC systems, and related field devices. Conduct preventive, predictive, and corrective maintenance to minimize downtime and ensure system reliability. Support operations team during normal and emergency plant operations. Coordinate with other engineering functions to resolve issues impacting plant performance. Maintain proper documentation of maintenance activities, reports, and compliance records. Identify opportunities for improvement in efficiency, reliability, and cost optimization of C&I systems. Ensure strict adherence to safety standards, statutory requirements, and company policies. Assist in vendor management and supervision of contractors during maintenance activities. Support the implementation of digital tools and new technologies in C&I functions. KEY PERFORMANCE INDICATORS (KPIs) Plant equipment availability and reliability. Compliance with preventive maintenance schedules. Mean Time to Repair (MTTR) and Mean Time Between Failures (MTBF). Safety compliance and zero LTI (Lost Time Incidents). Documentation accuracy and timeliness of reports. Cost optimization and reduction in unplanned downtime. QUALIFICATIONS & EXPERIENCE Education: B.E./B.Tech/Diploma in Instrumentation, Electronics, or related discipline. Experience: 28 years of relevant experience in C&I functions, preferably in the power/energy sector. Technical Skills: Strong knowledge of instrumentation systems, field devices, PLC/DCS operation, and troubleshooting. Familiarity with calibration and testing of instruments. Exposure to IT-based plant automation systems will be an added advantage. BEHAVIORAL COMPETENCIES Strong analytical and problem-solving skills. Ability to work under pressure and in shifts. Good communication and interpersonal skills. Team player with a proactive approach. High commitment to safety and compliance.

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1.0 - 5.0 years

2 - 5 Lacs

vadodara

Work from Office

PLC Programmer Develop PLC programs from scratch for automation. Program Siemens/Schneider PLCs, debug systems, create HMI/SCADA, collaborate with teams, maintain docs, ensure safety compliance.

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