Tooling Engineer - Design (Tooling -Jigs & Fixtures skills using CATIA )Skills and Core Competencieso Experience working with machine shop & assembly environment.o Must be proficient in CATIA v5 software.o 5 years of experience in the aerospace industry preferred and 3 to 5 years of direct work on design and production of tooling and industrial equipment.o Ability to do mechanical stress hand calculations.o Experience with CATIA Stress Analysis Module and/or ABAQUS/CAE software.o Knowledge of engineering materials and their selection.o Experience in designing tooling for landing gear components manufacture in a precision machine shop & assembly environment would be an asset.o Good knowledge of Geometric Dimensioning and Tolerancing (GD&T) as well as engineering drafting practices and related technical standards.o Familiarity with methods (process) engineering as well as with CNC/CMM programming and CNC machining.o Knowledge of off-the-shelf tooling components and their selection.o Ability to visualize drawings and objects.o Team and goal oriented, self-motivated, and possessing a strong work ethic.o Able to communicate clearly and directly both verbally and in writing.o Project and time management skills with good sense of urgency.o Proficiency in MS Office Suite (Word, PowerPoint, Project, Excel).o Showing critical, creative and incisive thinking; result-oriented with leadership and organizational skills.o Strong and continuous focus on process improvement.)Specialized knowledge:In depth knowledge of Geometric Dimensioning and Tolerancing (GD&T) principles, Catia v5 software and SmarTeam v5 software.About Work LocationWorking in Shifts.Work location Bangalore (No WFH)Qualification/requirements6-8 years Hands-on experience on CATIAV5.BE in Mechanical or Associated Branches.

Prepare management reports for internal circulation (Presentation files & spreadsheets)1. Monthly Org report2. Customer account presentation reports.3. Monthly rolling forecast (expense and invoice)report.4. Onsite Employee tracking (DoD and Exit dates) report.5. Customer satisfaction index report.6. MRM report.7. Support Managers for Employee PME-ratings, skill gap assessment repot and compile the data Finance related tasks:1. Prepare Statement of work for PO.2. Keep track of PO end dates/ hours.3. Keep track of Customer agreement renewals.4. Draft the MSA amendments

Sr. Product Engineer / Associate Technical Leader - Electrical /Controls (System integration, design and validation)Key Accountabilities:This position requires willingness to work on end-to-end product development for electrical system and Sub-system.Validation component compliance with design.System Integration role for Railway electrification applicationOverall Document preparation for the project Railway application & Components design / validation experiencePrevious experience in Product Engineering.Must Have:System Integration Testing knowledge is requiredTraction Motor, Control Panel, Traction convertors, Driver Desk Panel, Auxiliary ConvertorsTraction Alternator and Traction ENgineSite visit for System Integration Testing 20% Project based requirementGood knowledge of MS office (Microsoft word, Microsoft excel etc.) Skills and Experience Required:Experience 4 to 6 years Not must on experience requirement. Lesser exp candidate with required skills also ok.Education Electrical / Electronic / EnTC BE/Btech Diploma candidates with higher experience could be considered.Good knowledge of Engineering practicesAnalytical background preferredAutoCAD ElectricalAgile, Flexible, Adaptable, Communication skillsGood knowledge of MS office (Microsoft word, Microsoft excel etc.)

Nature of Work - Design of Aero Seating systems.Catia V5 R27 Part Design, GSD, Sheet Metal, Assembly Design & Drafting.SmarTeam ( PLM )Expected work to be doneResponsibilities:Design and Development: Utilize Catia to design and develop aerospace seating components, assemblies, and systems.Technical Drawings: Create detailed technical drawings and specifications for manufacturing.Product Validation: Conduct design validation and verification activities, including simulations and testing.Collaboration: Work closely with cross-functional teams, including engineering, manufacturing, and quality assurance.Problem-Solving: Identify and resolve technical challenges and design issues.Project Management: Manage and coordinate design projects, ensuring timely delivery and adherence to project timelines and budgets.Industry Standards: Stay updated with industry standards and regulations, including aerospace industry standards (e.g., FAR, CS-25).Continuous Improvement: Drive continuous improvement in design processes and methodologies.Concepts generation.Detailed Design (3D modelling)Plastics and Metal Design.Manufacturing drawings creation.Tolerance Stack-up Analysis.About Work LocationWorking in Shifts.Qualification/requirements3-6 years Hands-on experience on CATIAV5.BE in Mechanical or Associated Branches.

1.Proficient in programming languages such as: Embedded C, C++2.Knowledge of screen design tool like GUIx.3.Hands on experience on debugger, simulator. 4.Proficient in documenting test artifacts like test plan/procedures, test report, test summary report etc.5.Experienced in the software development/testing lifecycle, troubleshooting 6.Proficient in debugging and problem-solving skills (incl. working with embedded hardware) 7.Exposure to Communication protocols (CAN, Modbus etc.)

FEA - Ansys Workbench Should have good understanding about FEA theory engineering fundamentals. Preferably from a well known institute.Sound experience in various types of FEA: Linear, Non-linear, Dynamic (Modal / Harmonic / PSD), Thermal (Steady state / Transient)Good skillsets in FEA tools (ANSYS and ANSYS-Workbench preferred, Exposure to APDL will be advantage). Strong understanding of FE theory.Good understanding of Finite Element Analysis (FEA) theory and practicesStrong mechanical engineering fundamentals (Stress, Vibration, Fatigue, Plasticity, Heat Transfer, Machine Design). Exposure to DFSS toolsGood verbal and written communication skills, Good Team Player.Awareness of manufacturing processes such as fabrication, casting, forging, and machiningGood skills in MS-office tools. Ability to create reports and documentation.

Strong hands-on experience in 3D modelling and 2D drafting/detailing of mechanical components and assemblies using Advance CREO. Preferred version 8.0 or 9.0.Ability to understand requirements, perform basic design calculations, create design concepts / packaging layouts.To execute project efficiently and maintaining quality.Provide solutions to design related problems proactively.Should have good understanding of manufacturing process such as casting, sheetmetal, forging and machining. Use various problem-solving techniques to analyze the problems and in finding out solutions.Participate in internal meetings, suggest solutions to resolve design related problemsHandle technical changes and new releases in PLM systems (Wind-chill or similar)Create internal process documents for the new processes based on the requirementsCollaborate with others to meet timelines as well as solve problemsAble to work with minimal supervision, efficiently schedule and manage time.Skills : - CREO, Advance CREO. Preferred versiona 0 or 0.Casting, Sheetmetal, forging/machining

Project Engineer /Sr. Project Engineer - CAE - (FEA with ANSYS Skills)Lead and support FEA projects using ANSYS / ANSYS-Workbench as per customer requirements.Interface with customer and take care of regular project communications with customer.Obtain all required inputs for assessing the components and sub-systems for stress, deformation, vibration, durability and thermal performance. Carry out Input review.Understand and comprehend requirements, understand operating environment of the component and systems.Carry out linear and non-linear Stress analysis, Thermal analysis and Dynamic analysis (Modal and forced response)Define and document scope and approach with appropriate loads and boundary conditions and define appropriate acceptance criteria.Carry out analytical calculations using first principles / engineering fundamentals, perform sanity checks on analysis results, create MS-excel based calculators if required.Interpret analysis results and provide appropriate design recommendations considering manufacturing, assembly and cost aspects.Resolve analysis related issues / convergence issues.Prepare clear and concise technical documentation and reports.

Vehicle integration and Vehicle testing.Should have good Product knowledge of Engine sub-systems such as Air intake, fuel, exhaust and engine cooling.Good experience in Application Engg role. He should have good communication skills and day-to-day interactions with Customer.Experience in conducting tests for Engine Cooling system and should be able to do Thermal mapping.AQTravel to customer location - (mines, rail yard, construction sites oil fields, farms, factories)Interact with dealer / customer / OEMTake measurements of the machine / engine / engine room / pipingsTake photographs of equipmentStudy and take info from manuals etc.TrialsTravel to customer location - (mines, rail yard, construction sites oil fields, farms, factories)Sensor fitments on the engine / equipmentCarry out trials as per guidelinesIntegration supportTravel to customer location - (mines, rail yard, construction sites oil fields, farms, factories)Guide dealer / vendor / customer team for integrating the engine on equipmentResolve issues of fouling , abnormal noise etc.Resolve issues of engine not starting / not taking load / hunting etc.Resolving fault codes in case of electronic enginesSupport in integration of after treatment / control harness with support from customer business/ controls team.Office WorkHave basic knowledge of excel / Word / PowerpointRelease PO etc.

Job Description -Nature of WorkKey Responsibilities:Applies and supports the development of processes such as Design Review, Virtual Review, and tools such as DFMEA, DVP & R, DFM, DFA, tolerance stack-up, etc.Conducts cross-functional reviews for components on own, seeks guidance from experts and program team members as required.3D CAD modelling for major casting components and other engine components like plumbing, sheet metal brackets, etc.Creating and checking 2D drawings. Apply GD&T and design for Manufacturing/service/assembly.Background of working in CREO 2.0 on engine components like plumbing, sheet metal parts, casting etc.Knowledge of product lifecycle.Knowledge of Manufacturing processes and Design for Assembly.MCM knowledge is preferred.Basic knowledge of engine components function is preferred.CAD Proficiency: Pro/E Creo.

Perform IC Engine calibration activities for meeting the specified performance and emission requirements.Selection and matching of appropriate engine sub-systems such as turbocharger, power cylinder components, fuel systems, etc.To analyse engine performance test data and make necessary design change decisions.To coordinate engine performance testing with cross-functional team including making parts available, test cell readiness, decisions on sensors / data logging, etc.Execute type approval / certification testing by being stationed at external test agencies / certification agencies.Perform analytical calculations / verifications of engine performance.To generate technical reports and maintain technical documentation.Integration of Exhaust Aftertreatment system with Engine.Knowledge of Emission test cycles (WHTC, WHSC,WNTE)Detect and resolve OBD Electric Faults, Components Monitoring, SCR Calibration.

Associate Technical Leader /Sr Project Engineer - CAE (FEA - Ansys WB skills with core engine experience)Perform linear & non-linear stress analysis,Modal & Modal scaling, fatigue analysis,Bolted joint analysis,Sealing analysis, Nonlinear contact analysis,Topology Optimization,Cylinder Head fatigue analysis to evaluate HCF/LCF/S3T margins to handle critical FIRG issue.Test Plan Creation and to support new product development, current analysis and failure analysis.Thermo-Mechanical Fatigue Analysis of Cylinder Head | Bore Deformation AnalysisThermo-Mechanical Fatigue Analysis of Exhaust Manifold.Engine Block Fatigue Analysis.Topology Optimization (Ansys Optimization / OptiStruct)Must have experience in above any one of the domain. Sound experience in various types of FEA: Linear, Non-linear, Dynamic (Modal / Harmonic / PSD), Thermal (Steady state / Transient)Good skillsets in FEA tools (ANSYS and ANSYS-Workbench preferred, Exposure to Optistruct will be advantage). Strong understanding of FE theory.Skills : - FEA, Ansys Workbench, Engine, Gasket, Cylinder head/ block, piston, Camshaft, Crankshaft, Rocker, Static , Dynamic , Fatigue, Modal, durability, vibration analysis.