Senior Engineer EV, Cell & Module Manufacturing

As a Sr. Engineer - Solar EV, Cell & Module Manufacturing at Prozeal Green Energy Limited, you will play a critical role in the technical development, optimization, and execution of lithium-ion cell and battery module manufacturing processes. Your main responsibilities will include: - Lead technical process development for lithium-ion cell manufacturing, covering coating, calendaring, slitting, stacking/winding, electrolyte filling, formation & aging. - Oversee battery module and pack assembly processes, including cell sorting, welding (laser/ultrasonic), BMS integration, sealing, and end-of-line testing. - Drive process optimization to ensure all manufacturing steps meet yield, quality, and safety targets. - Evaluate, install, and validate new manufacturing equipment and automation technologies. - Develop and maintain Process Flow Diagrams (PFDs), PFMEAs, Control Plans, and SOPs. - Lead root cause analysis and implement corrective & preventive actions (CAPA) for process and quality issues. - Coordinate with cross-functional teams for NPI, line setup, and pilot to mass production transitions. - Support continuous improvement initiatives using Lean, Six Sigma, and TPM tools to enhance OEE, throughput, and cost efficiency. - Ensure compliance with ISO/IATF standards, safety protocols, and environmental guidelines. Qualifications required for this role: - B.E./B.Tech in Mechanical, Electrical, Electronics, Chemical, or Mechatronics Engineering - M.Tech or specialization in Energy Storage/Battery Technology is a plus - 3 to 5 years of hands-on experience in lithium-ion cell manufacturing, battery pack assembly, or EV battery production - In-depth understanding of cell chemistries (LFP, NMC), battery architecture, and safety design - Strong technical exposure to automation, PLC/SCADA systems, welding techniques, and quality control in high-volume manufacturing - Experience in greenfield or pilot-to-scale manufacturing environments is an added advantage Technical skills required: - Proficiency in AutoCAD/SolidWorks, Minitab, MS Project, and ERP/MES systems - Knowledge of Six Sigma, FMEA, Root Cause Analysis, SPC, DOE, etc. - Familiarity with cleanroom operation standards and EHS guidelines in battery manufacturing Key competencies for success in this role include strong analytical and problem-solving skills, a process-oriented and quality-driven mindset, good interpersonal and cross-functional communication, ability to work under pressure in a dynamic production environment, and a passion for sustainable energy and innovation. Join Prozeal Green Energy to be part of a transformative journey in India's green energy revolution, work on cutting-edge EV and battery manufacturing technologies, avail opportunities for fast-track career growth in a high-impact role, and experience a competitive compensation and learning-driven environment.,