Quality Control Engineer

What You Will Do

• Inspect all inward–in–process material and clear GRN on time.
• To Handle Inspection activity with proper Execution method, Incoming inspection + In process & and inspection at supplier end.
• Very strong knowledge of Fabrication activity and inspection at the supplier end as well In-house.
• Perform NDT inspections and evaluate NDT technologies and systems to detect, measure, and monitor deterioration mechanisms.
• Very strong conversant with NDT method Level II - (PT, RT, UT, MPT)
• Identify and evaluate inspection and NDT technologies for supporting operating facilities and capital projects.
• To provide technical expertise on all NDT matters as required on projects.
• Assist and support the NDT Coordinator or the project teams on all NDT matters.
• Prepare NDT procedures for the assigned project.
• Sound knowledge of brazing process and NDT.
• Supplier Audit and score card generation ,8D and Problem solving technology through Why-why analysis.
• PAPSO and PPAPA needs to be conducted.
• Review clients' specifications and scopes of work, examine pipe metallurgy and prepare detailed NDT procedures to achieve maximum productivity in accordance with specified quality.
• Review subcontractors' tender documents and technical qualifications.
• Assist QHSE Department on subcontractor assessments/audits.
• Review and approve subcontractors' NDT submissions.
• Ensure that records are maintained for all NDT activities to demonstrate achievement of client requirements.
• Maintain departmental project NDT files so that information is readily available to other department members.
• Manage the Inspection activity as per suitability & and connivance for smooth operation & and co-ordinate with production department to achieve production target.
  

How Will You Do It

• Review and study customer specifications to verify inspection and testing requirements. And accordingly, preparation of Quality Assurance plan for customer.
• Study the drawings, Quality plan and accordingly carry out in-process as well as overall visual, dimensional inspection (including weld joints).
• Prepare welding procedure specifications & carrying out procedure qualifications in accordance with ASME Sec-IX, ASME Sec-VIII Div.1, ASME Sec-II A, B, C and customer specifications for various welding process like; GTAW, MIG, etc for various grade of stainless steels, alloy steels & carbon steels for groove & overlay welding.
• Prepare qualification of PQRs & mockups (TTP) welding.
• Carry out visual inspection of welding during fabrication and monitor the welding activities on shop to ensure correct welding procedure is followed as per Weld plan with qualified welder and information with welding machines are duly calibrated. (the right machine is being used).
• Inward / Raw material/ Consumables inspection: - review of material test certificates with respect to standard / technical specification & Purchase order and discrepancies to be communicated to concerned departments for resolution.
• Based on Engineer drawing, function of job & aesthetic condition takes decision of material (Accept / Reject or Rework)
• Day to day production activity continuously follow up with Production dept.
• Maintain records of testing, information, and various metrics such as number of defective products per day etc.
• For Any rejection and rework of material co-ordinate with store, purchase and production department.
• Any supplier material issue discussed with supplier and purchase department and store.
• To insure Incoming, outgoing & in process Quality of product as per global norms.
• Tracking of material BOQ with Planning Team with proper schedule, Inspect Incoming material MIR.
• Check the Certificate as per drawing / material MOC & verification as per ASME code and standards.
• Having documentation on capabilities and maintaining the same at office.
• Prepare and maintained project documentation as per client specification.
• Monthly Incoming rejection + In process rejection status reports submitted to internal team and find out root cause analysis.
• Issue Nonconformance note to production department as well as supplier for Root cause analysis against poor workmanship.
• Close co-ordination with shop floor team members, and Engineering departments.
• Prepare and submit reports to the quality manager.
• Actively Involved in Suggestion and Improvement project at shop floor.
• In process Inspection checked as per P &ID and GA drawing.
• Shop floor Surprise Audit needs to be conducted to check process integrity.
• Conduct Inspection with TPI agency as well as customer.
• Make project documentation and keep records as per system requirement.
• Actively Participation on Vendor development for localization of component and SOA.
  

What We Look For

• BE Mechanical & 5 to 7 years of Experience)
• Awareness of ISO 9001: 2015 / EMS 14001:2015 & OHSMS 45001:2018.
• Strong Knowledge of NDT and ASME Section V fabrication code requirements.
• Sound Knowledge of Fabrication Inspection and Welding activity.
• Previous experience as a QA engineer.
• Managerial experience preferred.
• High-level analytical skills.