Head Manufacturing Engineering

Automotive Manufacturing Processes

Product Development Lifecycle: Expertise in the end-to-end NPD processfrom concept, design validation, prototyping, and pre-production to mass manufacturing.

CAD/CAE Tools

DFM & DFA (Design for Manufacturing & Assembly): Ability to optimize product designs for cost-effective and efficient manufacturing.

Materials Knowledge

Project Management & Execution

Program Management

APQP & PPAP

Change Management: Managing engineering changes (ECNs) and ensuring alignment with customer and regulatory standards.

Resource Planning: Allocating resources effectively across design, prototype, and production phases.

Quality & Compliance

IATF 16949 & ISO Standards: Deep understanding of automotive quality systems and their implementation in manufacturing processes.

Failure Mode Analysis: Experience with DFMEA, PFMEA (Failure Mode and Effects Analysis) for risk mitigation.

Regulatory Compliance: Ensuring adherence to automotive safety, environmental (e.g., RoHS), and export regulations.

Innovation & Problem-Solving

Value Engineering (VA/VE): Driving cost-saving initiatives without compromising on product quality.

Process Innovation: Implementing new manufacturing techniques (e.g., Industry 4.0, automation, and lean manufacturing).

Root Cause Analysis: Using tools like 8D, 5-Why, and Fishbone Diagrams for troubleshooting and corrective actions. Commercial & Strategic Acumen

Cost Management

Supplier Development: Collaborating with suppliers for early involvement, quality assurance, and localization.

Market Awareness: Keeping up with emerging trends in electric vehicles (EV), lightweighting, and sustainable manufacturing.

Leadership & Soft Skills

Team Leadership: Managing cross-functional teams (design, manufacturing, quality) for smooth project execution.

Customer Collaboration: Liaising with OEMs and Tier-1 suppliers to meet performance and delivery requirements.

Communication & Negotiation: Clear internal and external communication for aligning goals and resolving conflicts.

Mentorship

Bonus Skills:

Experience with Electric Vehicle (EV) Components.

Knowledge of Additive Manufacturing (3D Printing) for rapid prototyping.

Exposure to sustainability initiatives like carbon-neutral manufacturing.