Associate Director - Operations (Factory Head)

15 - 20 years

25 - 30 Lacs

Posted:-1 days ago| Platform: Naukri logo

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Job Type

Full Time

Job Description

 
  • Develop and implement a robust manufacturing strategy aligned with the business unit s strategic objectives, ensuring effective execution of plans to achieve targeted outcomes.
  • Serve as the primary liaison between manufacturing and relevant stakeholders (e.g., Sales, QA, R&D, Finance).
  • Communicate performance updates, challenges, and achievements to senior leadership.
  • Oversee day-to-day manufacturing operations to ensure optimal productivity, quality, and cost efficiency.
  • Set and monitor key performance indicators (KPIs) for production, quality, safety, and delivery.
  • Constructively manage relationships with union representatives, inspiring collaboration between the workforce and management to achieve unit goals.
  • Develop and manage budgets for the unit, including forecasting resource needs and controlling costs.
  • Allocate human, material, and equipment resources effectively to meet production targets.
Customer & Quality Assurance
  • Foster a strong customer-centric mindset throughout the workforce, ensuring that customer needs and expectations remain central to all activities
  • Ensure robust quality management systems are in place and drive continuous improvement in product quality.
  • Lead root cause analysis and corrective action processes to address quality issues.
Supply Chain Collaboration
  • Work closely with Procurement, logistics, and planning teams to optimize inventory levels and ensure timely availability of raw materials.
  • Support new product introductions by aligning manufacturing capabilities with market requirements.
People Development & Leadership
  • Build, lead, and develop high-performing teams through coaching, mentoring, and training initiatives.
  • Drive employee engagement initiatives to drive a high performance culture
  • Identify and implement new technologies, automation solutions, and digital tools to improve manufacturing performance.
  • Stay updated on industry trends and best practices; champion adoption of relevant innovations.
Risk Management & Business Continuity
  • Identify operational risks within manufacturing processes; develop mitigation plans to ensure business continuity.
  • Lead crisis management efforts during unplanned events (e.g., equipment failures, supply disruptions).
  • Sustainability & Environmental Stewardship

    • Promote sustainable manufacturing practices to minimize environmental impact.
    • Drive initiatives for energy efficiency, waste reduction, and responsible resource usage.
    Compliance & Audit Readiness
    • Ensure full compliance to all statutory & regulatory requirements for the units operations
    • Ensure readiness for internal and external audits by maintaining thorough documentation and compliance with all applicable standards (ISO, industry-specific certifications).
    • Proactively liase with regulatory authorities to stay informed of changes in relevant regulations and to address the company s position or challenges in a constructive and collaborative manner.
    • Drive a culture of continuous improvement by embedding best practices and encouraging innovation across all operational processes.

    What are the Key Deliverables in this role

    • Develop and achieve the unit s Capex, revenue, and working capital budgets.
    • Meet packaging material budget targets set for the unit.
    • Drive cost optimization initiatives and consistently achieve cost reduction targets.
    • Attain customer service metrics established for the unit to ensure high levels of satisfaction and responsiveness.
    • Deliver best in class performance across HSE [Health Safety & Environment], Production, Yield, Waste, P&F [Power & Fuel], OEE [Overall Equipment Effectiveness], Quality and other operational KPIs
    • Implement robust processes to ensure effective asset care through industry leading maintenance practices
    • Ensure full compliance with all statutory & regulatory requirements related to the unit & its products
    • Meet all certification requirements applicable to the unit
    • Lead the execution of the units Digital Transformation roadmap
    • Consistently maintain GMP standards as defined for the unit
    Innovation and Learning
    • Identify & deliver on Continuous Improvement initiatives for the unit
    • Partner with R&D and QA team to deliver on the innovation agenda for Instant Tea products
    • Collaborate with HR business partners to identify training needs & deliver targeted employee development program
    • Develop and support career progression plans for high potential employees

    What are the Critical success factors for the Role

    • Demonstrated experience in leading large-scale manufacturing facilities, 15+ years in manufacturing operations, with at least 5 years in a senior leadership role (e.g., Plant Manager, Operations Director, Production Head)
    • Proven track record in implementing lean manufacturing, Six Sigma, or similar continuous improvement methodologies is critical to the role
    • Experience with automation, digitization, and Industry 4.0 technologies
    • Previous experience in extraction, evaporation & drying industry
    • Experience in quality management systems
    • Strong financial acumen (cost control/investment planning)
    • Commitment to safety & statutory compliance
    • Proven ability to manage multi-functional teams
    • Ability to deliver change

    What are the Desirable success factors for the Role

    • Experience in Instant Tea Operations would be an added advantage
    • Bachelor s in chemical or mechanical or process engineering would be preferable

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    Tata Consumer Products

    Food & Beverages

    Mumbai

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