ASSISTANT MANAGER

0 - 10 years

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Job Description

Kekri-Sarwar Water Supply System, Ajmer , Rajasthan, Kekri, Rajasthan, India


Department
QUALITY CONTROL
Job posted on
Sep 18, 2025
Employee Type
REGULAR
Experience range (Years)
5 years - 10 years

Here’s an overview of Quality Control (QC) in EPC (Engineering, Procurement, and Construction) industries:

Role of Quality Control in EPC

In EPC projects—such as power plants, oil & gas, infrastructure, and industrial facilities—Quality Control ensures that engineering, materials, and construction meet required standards, codes, and client specifications. QC is a critical part of the wider Quality Management System (QMS) and directly impacts safety, reliability, and cost efficiency.

Key Objectives of QC in EPC

  • Compliance – Ensure all work complies with codes, standards (ASME, ASTM, ISO, API, IEC, etc.), and client specifications.
  • Defect Prevention – Detect and correct issues at the earliest stage (design, procurement, fabrication, or construction).
  • Risk Mitigation – Reduce failures, accidents, and rework during operations.
  • Documentation & Traceability – Maintain proper inspection reports, test certificates, and quality records.
  • Client Satisfaction – Deliver projects with zero defects and within timelines.

QC Activities Across EPC Phases

1. Engineering Phase

  • Design document reviews (drawings, datasheets, specifications).
  • Verification of engineering calculations.
  • Independent design checks and approvals.

2. Procurement Phase

  • Vendor evaluation and approval.
  • Material test certificate (MTC) review.
  • Factory Acceptance Tests (FAT).
  • Inspection at vendor works.

3. Construction / Execution Phase

  • Incoming material inspection.
  • Welding inspection (WPS, PQR, welder qualification, NDT).
  • Dimensional checks, alignment, tolerances.
  • Electrical and instrumentation testing.
  • Civil works quality checks (concrete strength, soil compaction, etc.).
  • Hydrostatic, pneumatic, leak, and functional testing.

4. Commissioning & Handover Phase

  • Pre-commissioning checks.
  • System turnover packages with inspection reports.
  • Punch list clearance.
  • Final acceptance tests with client.

KPIs for QC in EPC

  • % of inspections passed at first attempt.
  • Number of NCRs (Non-Conformance Reports) raised and closed.
  • Rework hours vs. total work hours.
  • Material rejection rates.
  • Client satisfaction & handover without penalties.

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