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Site STA (Supplier Technical Assistance)- Engineer

Site STA (Supplier Technical Assistance)- Engineer

Ford

2 - 6 years

4 - 8 Lacs

chennai

Posted:1 week ago| Platform:

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Skills Required

heat treatment powertrain lean manufacturing manufacturing process gcp quality systems risk assessment ppap pfmea continuous improvement

Work Mode

Work from Office

Job Type

Full Time

Job Description

Site STA Engineer responsible for managing supplier sites in India

Bachelor of Science/ Engineering, or academic equivalent

Be proficient in English when working with global teams

Knowledge of manufacturing process(es) of the responsible component commodities

Knowledge of Problem Solving and Quality systems and tools

The following commodity Experience are recommended for this role:

Experience in development of Powertrain (Engine Transmision) parts

Knowledge on overall Engine/ Transission Assembly process, Powertrain System (fuel system, cooling system, exhaust system, lubrication system, valve train)

Experienced in Ferrous and Aluminum casting, Machining, Forging, Heat Treatment, Welding, Coating, Plating

Exposure to plastic injection molding, stamping process

Experience in CQI requirements e g CQI-9 (heat treatment), CQI-23 (Injection molding), CQI-15 (welding), CQI

Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution)

Escalate significant issues promptly and date to green plan to appropriate management Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs

Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams

Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements

Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements

Drive Supplier Process capacity issues resolution as needed Production constraint risk mitigation working with Ford and Supplier teams and manage date to green plan

Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing

Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements

Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable

Drive Supplier manufacturing health chart compliance and support development of new health charts

Drive suppliers for Special process compliance with the support of STA Technical Specialists

Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required

Drive deployment improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage RR (Repeatability and Reproducibility), Gage RR (Repeatability and Reproducibility), etc) as required

Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation

Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action Drive compliance to all organizational and corporate training requirements and SIM process compliance

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Site STA (Supplier Technical Assistance)- Engineer