Shift Incharge - Production

Participate in daily review meetings with the Section Incharge to understand the daily production targets, inhouse rejection (IHR) targets, maintenance schedules and discuss variances (if any) in prodution
Analyze production for the previous day (and/or shift). Compare against target to identify deviations and help plan for next steps to enable recovery of losses in the day / shiftCreate a work plan for production activities (during the day/shift) basis the daily section production requirementOversee end to end production process including all cell operation routines aimed at achieving the production targetMaximize plant production efficiency by monitoring and controlling production bottleneck areasResolve various issues impacting production capacity of plant; Escalate to Section Incharge for critical issuesCollaborate with maintenance teams as and when required to assess various maintenance requests basis risks involved to production. Aim at limiting machine breakdown to 3-4% and minimizing downtimeMonitor actual production vs scheduled production; Understand the causes for the deviation and implement corrective actions to prevent future occurrencesProvide daily updates regarding production activities, actual production, IHR, consumables utilization etcMonitor consumables per unit of product hence estimate the cost of manufacturing. Ensure consumption in-line with the consumables plan by optimizing utilization of the consumablesStudy and analyze previous day rejections to identify processes getting rejected and its subsequent causes and effects. Submit the IHR report to the Section Incharge for further analysis and planningImplement process modifications suggested by supervisor to control IHR thereby avoiding wastage of both quantity and costContribute to the implementation of Kaizen and initiatives suggested by ME ensuring plant is operated in compliance with best engineering practicesContribute to the review of plant operating procedures by provide inputs to modify the same to improve quality and performance of systemEnsure all documents such as QMS requirements, log books, log sheets and safety documents are properly stored and maintained for future referenceEnsure timely reporting and investigation for any HSSE related incident; Ensure effective and timely implementation of formulated action plan to prevent its reoccurrenceConduct timely trainings and talks for all production personnel and contract workforce on all HSSE, legal, environmental and fire compliances and managementFacilitate internal / external audits and ensure compliance of all production processes to applicable environmental, health and safety policies, laws and regulations.