Senior Engineer

Requirements:

• Check operation parameters of all equipment in the beginning of the shift.
• Identify abnormalities if any Inform PF process and site attendants for corrective actions
• Continuously monitor process parameters of kiln and operate kiln.
• Register operational parameters of Kiln in log book as per the specified timelines with remarks if any
• Check quality parameters for operation of Kiln, coal mill.
• Inform PF/ SH for any major abnormality / breakdown
• Perform Corrective action as per instructions of SH (Process) / HOD (process)
• Coordinate with all service departments & communicate plan problems if any for corrective actions.
• Record shift wise production of Kiln Inform SH / HOD (Process) for production at the end of the shift.
• Sp. Power consumption To avoid Idle running of the circuit,
• Optimizing operation by reduction in RPM cost along with Reduction in Stores & spares cost
• Delivery Specific Heat Reduction and Reduction in Specific Heat consumption
• Reducing breakdown by early detection of abnormalities
• Timely completion of kiln shut down activity.
• Increasing output rate
• Reduction in breakdown, Process trend analysis, Field visit and observation, Reducing abnormalities.
• Compliance to SAP PM module for shutdown activities, orders booking and history updating Improvement in productivity of Kiln by optimizing the operations and consistency.
• Improvement in productivity of Kiln by optimizing the operations and consistency.
• Check equipment status before give shutdown of equipment.
• Take trial of all equipment in coordination with all service departments from CCR.
• Follow and perform job instruction of PF/SH related to shutdown activity.
• Carry out specific job with 100 % safety compliance during shutdown.
• Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
• Educating team about I know my job , I know the hazards associated with my job and I applied control measures & I escalate to my senior among manpower deployed in sections/department manpower including peer, WB & CL manpower
• Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
• To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
• Active participation in safety training, safety sub committees, standard champions meeting and any safety event
• Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc. and reporting concerned if any abnormalities for corrective action
• Adhering of all safety precautions on the site and off the site
• Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
• To implement improvement project to reduce repetitive problems/breakdown or losses.
• Timely submission of Kaizen, OPL, Good to fine, suggestion on system
• Developing and sustaining Model area in respective sections
• 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team
• To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
• Implementation of critical spares & consumable SOP without any defilement
• Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.