Robot Operator

Role Overview

The Programmer & Operator will be responsible for handling a KUKA 6-axis industrial robotic arm used for precision sculpting and machining on materials such as foam, thermocol (EPS), MDF, and similar substrates. The role involves converting 3D models into machine-ready toolpaths, ensuring accurate robotic movement, overseeing material setups, and maintaining safe operations.

Key ResponsibilitiesProgramming & Toolpath Generation

• Create, modify, and optimize robotic programs using KUKA KRL, SPRUTCAM, KUKA.CNC, RoboDK, Rhino + Grasshopper, or compatible CAM software.
• Generate multi-axis toolpaths for sculpting large-scale models, props, and art installations.
• Import and process 3D files (STL, OBJ, STEP, GCODE etc.) to produce clean cutting/roughing/finishing toolpaths.

Operation & Execution

• Set up the robotic arm, workpiece, jigs, tools, cutters, and spindles before each job.
• Monitor live machining/sculpting to ensure accuracy and surface quality.
• Adjust speeds, feeds, and toolpaths as required for different materials (foam, thermocol, MDF).
• Conduct periodic checks to avoid collisions, overcuts, or spindle issues.

Material & Machine Handling

• Understand material densities, machining behavior, and finishing tolerances.
• Select suitable cutting tools, bits, and spindle parameters for different materials.
• Manage pre-cutting, roughing, and finishing passes for best output.

Maintenance & Safety

• Perform daily/weekly maintenance of the robotic arm, spindle, and dust-extraction systems.
• Ensure compliance with safety protocols for robotic operations.
• Troubleshoot mechanical, electrical, and software issues.

Documentation & Coordination

• Maintain logs of programming files, job parameters, and production timelines.
• Coordinate with designers, sculptors, and production teams for alignment on output.
• Provide improvements for workflow efficiency and production accuracy.

Required Skills & QualificationsTechnical Skills

• Hands-on experience with KUKA robots and familiarity with KRL (KUKA Robot Language).
• Proficiency with RoboDK / PowerMill Robot / RhinoCAM / Grasshopper or any robotic CAM tool.
• Strong understanding of multi-axis machining, CAD/CAM principles, and 3D geometry.
• Experience working with materials: EPS foam, thermocol, MDF, PU foam, etc.
• Knowledge of CNC machining is a strong advantage.

Additional Competencies

• Strong problem-solving and troubleshooting skills.
• Attention to detail with ability to execute precise complex sculptures.
• Ability to work with design teams and interpret artistic/sculptural requirements.
• Willingness to work on-site during machining and oversee long-duration jobs.

Preferred Experience

• 2–5 years of experience in robotic machining, CNC milling, or digital fabrication.
• Experience in fabrication for film sets, art installations, events, architecture, or product prototyping.

Job Type: Full-time

Pay: ₹20,000.00 - ₹25,000.00 per month

Benefits:

• Food provided

Work Location: In person