Reliability Rotary Engineer

Essar UK Services GCC is on the lookout for a Senior Reliability Rotating Engineer in its Airoli, Navi Mumbai office. Please apply on the below profile if interested and suitable.

About Us

This position is for a team of reliability experts, delivering cutting-edge condition monitoring, protection and reliability solutions for rotating equipment and critical assets. By combining remote diagnostics with advanced reliability strategies, we support the Stanlow, UK refinery in achieving world-class operational reliability and performance.

Position Summary

The Reliability Rotating Engineer at the Global Capability Centre (GCC) will serve as a subject matter expert in rotating equipment reliability. This role will focus on strategy development, troubleshooting, and digital reliability solutions, while supporting Stanlow,UK, operations to enhance asset performance, reduce downtime, and optimize lifecycle costs. The engineer will collaborate with cross-functional teams and site team to standardize best practices and deliver innovative reliability programs.

Key Responsibilities: 1. Develop and implement maintenance and reliability strategies for rotating equipment (compressors, turbines, pumps, motors, etc.).

2. Provide advanced troubleshooting support for rotating machinery and resolve chronic failures.

3. Conduct asset criticality assessments, RCFA, Weibull analysis, fault tree analysis, RAM/LCCA studies.

4. Analyse vibration data for machines, review the analysis and recommendation by surveillance engineer and provide solution.

5. Lead equipment strategy development (fleet-based, RCM-based).

6. Develop predictive/digital solutions (digital twins, reliability models, data analytics dashboards). 7. Support new projects to ensure reliability and maintainability are embedded from design phase.

8. Monitor asset performance (OEE, utilization, remaining useful life) and recommend improvements.

9. Collaborate with site teams to standardize reliability practices.

Qualifications & Experience:

1. Bachelor's degree in Mechanical Engineering (or equivalent).

2. 9-10 years experience in reliability engineering for rotating equipment in oil & gas, petrochemicals, or heavy industries.

3. Strong knowledge of lifecycle asset management, risk assessment, RCM, FRACAS, RCFA, LCCA.

4. Hands-on experience with centrifugal compressors, turbines, pumps, reciprocating engines, motors, and generators.

5. Experience in condition monitoring and system -1 vibration analysis. Cat-II certification is preferable.

6. Familiarity with digital reliability tools, predictive analytics, and asset monitoring systems (e.g., Aveva PI).

7. CMRP certification preferred.

Skills: 1.Excellent problem-solving, critical thinking, and communication skills. 2. Ability to collaborate across global teams. 3. Strong organizational and adaptability skills. 4. Willingness to travel internationally as required.