Quality Engineer

JOB TIME : 08:30 TO 06:30 AND SECOND SHIFT 04:30 TO 12:00(SHIFT WISE ROTETION) THURSDAY WEEK OFF MEASURMENT INSTRUMENT KNOWLEDGE : VERNIER CALIPAR , MICRO METER , BOUR GAUGE , SLIP GAUGE , HIGHT GAUGE JOB PROFILE – PRODUCTION CUM QUALITY ENGINEER 1. Planning & Coordination Collect the control plan from Mr. BhargavBhai before starting inspections. Coordinate daily with Mr. Bhargavbhai for inspection and production planning. Ensure drawings and inspection requirements are clearly understood before machining begins. 2. In-Line Inspection & Machining Control Perform in-line inspection during final machining, including: Keyway Threading Circlip groove Step length distances Step diameters Verify proper job markings for circlip grooves, keyway positions, and lengths before operation starts. Allow machining operations only after QC approval to avoid rejection. 3. Control Plan & Dimensional Records Record actual dimensions in the control plan at each stage, including: Before grinding After grinding After hard chrome plating After rubber coating Dimensions to be recorded include step lengths, keyway dimensions, groove dimensions, and all drawing-specified parameters. 4. Rework & Process Control If any rework is identified in rollers: Coordinate immediately with Mr. Bhargavbhai and the production team. Complete rework at the same stage whenever possible. Punch required identification details on roller shaft face: Drawing number Serial number Company symbol Vendor code 5. Grinding & Post-Grinding Inspection After QC approval, send jobs for grinding (in-house or outsourced) as discussed with Mr. Arvind. Perform detailed inspection on the grinding machine after grinding completion, checking: Taper Runout Diameter All drawing-specified dimensions Instruct grinding operators on proper job packing, including: Rust preventive oil Stretch roll Bubble sheet Corrugated cardboard Cotton patti (where required) 6. Vendor Inspection & Outsourced Processes Visit vendor locations for inspection when required, such as: Hard chrome plating (HCP) Rubber coating VMC work Outsourced grinding Prepare inspection reports, share them in the WhatsApp group, and file them in the relevant inspection records. If the job is approved at vendor location, inform Mr. Arvind for material collection. 7. Incoming Material & Final Inspection Carefully supervise unloading of materials returned from vendors. Inform production if any pending operations are required (e.g., end shaft grinding, bore buffing). Check all dimensions after each process and update inspection reports. After completion of all processes, place jobs safely in the inspection or dispatch area. Submit all inspection reports to Mr. Bhargavbhai. 8. Third-Party Inspection Support Keep drawings and measuring instruments ready for third-party inspection. Assist the inspector during inspection and ensure measurements are checked jointly. Submit third-party inspection reports to Mr. Bhargavbhai. 9. Packing & Dispatch Responsibility Perform final packing of rollers with utmost care, including: Applying rust preventive oil on ground and hard chrome plated parts Applying rust preventive varnish on roller end shafts Packing main OD and end shafts using stretch roll, bubble sheet, corrugated cardboard Special packing for hard chrome plated and rubber rollers using cotton Patti where required Attach company tag on each roller mentioning: Item code Purchase Order number Pack material in wooden boxes when required. Inform Mr. Bhargavbhai after final packaging for dispatch. 10. Dispatch & Documentation Ensure safe loading during dispatch. Take dispatch photos after loading and share them in the WhatsApp group without fail. Submit dispatched material drawings to Mr. Bhargav without exception. 11. Accountability Take full responsibility for production quality, inspection accuracy, packing, and dispatch coordination. Maintain an ownership mindset: “Responsibility is mine” throughout the production and quality process.