Maintenance Manager ( Radiator transformers)

Job Title: Maintenance Manager – Radiator Transformers Manufacturing

Location: Vadodara

Reports to: Plant Head

Job Summary:

The Maintenance Manager will be responsible for the upkeep, preventive maintenance, and troubleshooting of all plant machinery and utilities used in the manufacturing of radiator components for transformers. This includes mechanical, electrical, and utility systems such as welding machines, fin press machines, painting booths, compressors, and hydraulic testing setups. The role requires a hands-on leader with strong knowledge of heavy fabrication equipment maintenance.

Key Responsibilities:1. Preventive & Predictive Maintenance

• Develop and implement preventive maintenance schedules for all critical machinery.
• Monitor equipment health and carry out condition-based maintenance to avoid unplanned breakdowns.
• Maintain proper records of maintenance activities, machine downtime, and spares usage.

2. Breakdown Management

• Lead the response to machine breakdowns and troubleshoot root causes.
• Minimize downtime through rapid problem resolution and efficient coordination with production teams.
• Maintain availability of essential spares and tools for quick response.

3. Machinery & Equipment Oversight

• Oversee the maintenance of:
• Radiator fin forming machines
• Spot welding/MIG/TIG welding sets
• Header pipe cutting and bending machines
• Hydraulic pressure testing systems
• Surface preparation and painting booths
• Overhead cranes, compressors, and forklifts
• Ensure equipment calibration and accuracy for quality-sensitive operations like hydro testing.

4. Utility & Facility Management

• Manage utilities such as air compressors, EOT cranes, lighting, and water systems.
• Coordinate with facility vendors for electrical, plumbing, and structural maintenance.

5. Spare Parts Management

• Develop inventory control for critical spares and consumables.
• Identify cost-effective sources for spare parts and maintenance consumables.

6. Team Leadership

• Supervise and train a team of fitters, electricians, welders, and maintenance technicians.
• Plan manpower deployment for multiple shifts and emergency needs.

7. Compliance & Safety

• Ensure adherence to electrical and mechanical safety regulations.
• Implement machine guarding, lockout/tagout (LOTO), and fire safety protocols.
• Maintain documentation for audits related to ISO, safety, and environmental standards.

8. Continuous Improvement

• Suggest and implement energy-saving and cost-reduction initiatives.
• Collaborate with production and quality teams to support process improvements and equipment upgrades.

Key Requirements:

• Education: Diploma / B.E. / B.Tech in Mechanical, Electrical, or Industrial Engineering.
• Experience: 5–8 years in plant maintenance, with at least 5 years in a managerial or supervisory role in heavy fabrication or radiator/transformer manufacturing.
• Skills:
• Strong knowledge of hydraulic systems, welding machinery, industrial electricals, and utility maintenance.

Job Type: Full-time

Pay: ₹500,000.00 - ₹800,000.00 per month

Work Location: In person