Maintenance Manager-15-20-Narsanda- Nadiad- Gujarat

Role : Maintenance Manager

Experience : 15 to 20 years

Qualification : B.tech

Location : Narsanda- Nadiad- Gujarat

Job Description :

The Maintenance Manager will be responsible for building and leading the Maintenance

function from the ground up, covering Electrical, Mechanical, and Electro-Mechanical

maintenance. This role requires strong technical expertise, leadership skills, and proven

experience in handling plant and utility maintenance to ensure high reliability, safety, and

efficiency of operations.

Key Responsibilities:

1. Plant Setup & Establishment

? Develop and implement the complete maintenance system (policies, SOPs,

schedules) from scratch.

? Supervise erection, installation, commissioning and handover of all plant & utility

equipment.

? Set up maintenance workshop, tools & tackles, and spare parts inventory

management system.

2. Equipment & Utilities Maintenance

? Plan and execute Preventive, Predictive, and Breakdown Maintenance for all plant

machinery, including:

o Super Enamelled Copper & Aluminium Wire and Strip Lines.

o Continuous Transposed Conductor (CTC) Machines.

o Paper-Covered Conductor Lines.

o Bunching, Stranding & Cabling Machines.

o Copper Busbar, Foil & PV Ribbon Manufacturing Lines.

o Upcaster / Electric Furnaces for continuous copper rod casting.

? Maintain utilities & infrastructure: HT/LT electrical systems, transformers,

compressors, DG sets, HVAC, water cooling systems, firefighting systems.

? Monitor equipment health to minimize downtime and ensure maximum Overall

Equipment Effectiveness (OEE).

3. Team Building & Leadership

? Recruit, train, and lead a skilled multi-disciplinary maintenance team.

? Define roles, responsibilities, and performance standards for the team.

? Develop a proactive culture focused on safety, accountability, and reliability.

4. Spare Parts & Vendor Management

? Identify critical spares and develop optimum inventory control systems.

? Build strong vendor base for OEM spares, service contracts, and AMCs.

? Negotiate and finalize contracts with service providers for cost-effective maintenance

support.

5. Safety, Statutory & Compliance

? Ensure compliance with Factory Act, Electrical Safety Rules, Environmental & Fire

Safety regulations.

? Implement strict LOTO (Lock-out / Tag-out), Permit-to-Work, and Safety Audit

systems.

? Drive zero-accident culture in maintenance activities.

6. Continuous Improvement

? Introduce modern maintenance practices TPM, Kaizen, 5S, and Condition

Monitoring.

? Lead energy conservation and cost-saving initiatives.

? Adopt digital tools / CMMS for maintenance tracking and reporting.