15 - 20 years
7 - 12 Lacs
Posted:11 hours ago|
Platform:
Work from Office
Full Time
Role : Maintenance Manager
Experience : 15 to 20 years Qualification : B.techLocation : Narsanda- Nadiad- GujaratJob Description : The Maintenance Manager will be responsible for building and leading the Maintenancefunction from the ground up, covering Electrical, Mechanical, and Electro-Mechanicalmaintenance. This role requires strong technical expertise, leadership skills, and provenexperience in handling plant and utility maintenance to ensure high reliability, safety, andefficiency of operations.Key Responsibilities:1. Plant Setup & Establishment• Develop and implement the complete maintenance system (policies, SOPs,schedules) from scratch.• Supervise erection, installation, commissioning and handover of all plant & utilityequipment.• Set up maintenance workshop, tools & tackles, and spare parts inventorymanagement system.2. Equipment & Utilities Maintenance• Plan and execute Preventive, Predictive, and Breakdown Maintenance for all plantmachinery, including:o Super Enamelled Copper & Aluminium Wire and Strip Lines.o Continuous Transposed Conductor (CTC) Machines.o Paper-Covered Conductor Lines.o Bunching, Stranding & Cabling Machines.o Copper Busbar, Foil & PV Ribbon Manufacturing Lines.o Upcaster / Electric Furnaces for continuous copper rod casting.• Maintain utilities & infrastructure: HT/LT electrical systems, transformers,compressors, DG sets, HVAC, water cooling systems, firefighting systems.• Monitor equipment health to minimize downtime and ensure maximum OverallEquipment Effectiveness (OEE).3. Team Building & Leadership• Recruit, train, and lead a skilled multi-disciplinary maintenance team.• Define roles, responsibilities, and performance standards for the team.• Develop a proactive culture focused on safety, accountability, and reliability.4. Spare Parts & Vendor Management• Identify critical spares and develop optimum inventory control systems.
• Build strong vendor base for OEM spares, service contracts, and AMCs.
• Negotiate and finalize contracts with service providers for cost-effective maintenancesupport.5. Safety, Statutory & Compliance• Ensure compliance with Factory Act, Electrical Safety Rules, Environmental & FireSafety regulations.• Implement strict LOTO (Lock-out / Tag-out), Permit-to-Work, and Safety Auditsystems.• Drive zero-accident culture in maintenance activities.6. Continuous Improvement• Introduce modern maintenance practices TPM, Kaizen, 5S, and ConditionMonitoring.• Lead energy conservation and cost-saving initiatives.• Adopt digital tools / CMMS for maintenance tracking and reporting.
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