Industrial Painter

Responsibilities

Surface Preparation

• Perform pre-cleaning, degreasing, and removal of contaminants such as oil, grease, dust, rust, and scale using manual or mechanical methods (e.g., shot blasting, wire brushing).
• Ensure surface profile meets paint manufacturer's requirements (anchor pattern, cleanliness).

Primer & Intermediate Coat Application

• Apply primer coat uniformly ensuring no under-coating or over-spray.
• Apply intermediate coats as specified in the paint system (e.g., epoxy, zincrich, polyamide-based primers).
• Allow proper flash-off and curing time between coats.

Top Coat Application

• Apply final topcoat (e.g., polyurethane, alkyd, or epoxy finish) with correct technique (HVLP, Airless spray) ensuring even finish, correct gloss, and required shade.

Paint Mixing and Material Handling

• Mix paints and hardeners in correct ratios as per technical data sheet (TDS).
• Label and use paint materials before expiry date; follow FIFO.
• Ensure correct storage of paints, thinners, and solvents as per MSDS.

Quality Control Checks

• Measure WFT (Wet Film Thickness) during application.
• Measure DFT (Dry Film Thickness) using Elcometer after curing.
• Record batch numbers, WFT/DFT results, touch-up details in paint logbook or ERP.
• Perform visual inspection for defects such as pinholes, orange peel, drips, undercoating, or shade mismatch.

Process Compliance

• Follow standard work instructions (WI), SOPs, and job cards for each order.
• Ensure compliance with ISO 12944, ISO 8501-1, and customer-specific corrosion protection standards.
• Apply correct masking, protection of machined/critical surfaces before painting.

Touch-Up & Repairs

• Identify areas needing repair post-handling, welding, or transport.
• Rework based on inspection reports while ensuring blending with original coating.

Equipment & Tool Handling

• Operate spray painting equipment (conventional, airless, or electrostatic).
• Clean and maintain spray guns, hoses, compressors, and filters.
• Calibrate DFT meters and mixing scales as per schedule

Documentation & Traceability

• Maintain detailed paint records including batch numbers, paint codes, operator ID, area covered, and environmental conditions.
• Complete paint inspection reports, ERP entries, and rework records as required.

Workplace & 5S Maintenance

• Maintain organized and safe workplace per 5S and TPM principles.
• Ensure disposal of waste materials (rags, paint tins, thinner) in line with environmental norms.

Communication & Teamwork

• Communicate issues such as improper surface condition, missing job cards, equipment malfunction, or paint mismatch to supervisor.
• Collaborate with fabrication, quality, and logistics teams for paint priorities and sequencing.

Qualification & Education Requirements:

• Minimum Qualification- ITI in Painter Trade or Diploma in Surface Coating Technology / Industrial Painting
• Additional Training- In-plant training or certification in spray painting methods preferred
• Certifications (Preferred)- NACE Level 1 / FROSIO Level 1 / Equivalent corrosion protection certifications (desirable)
• Reading & Comprehension- Ability to understand and follow work instructions, safety signs, and paint specifications in English/Hindi/local language

Experience:

• Industry Background- 2–5 years in industrial painting in heavy machinery, automotive, structural steel, or similar sectors
• Application Process- Hands-on experience in airless or HVLP spray painting, shot blasting, masking, and DFT checks
• Coating System Exposure- Familiarity with epoxy, PU, alkyd, zinc-rich, and water-based paint systems
• Quality Involvement- Experience with in-process paint quality inspection and documentation desirable

Special Skills / Competencies

• Knowledge of corrosion protection systems (e.g., ISO 12944-5 classification C3/C4/C5).
• Accurate paint mixing, thinning, and application technique.
• Understanding of paint curing times and environmental parameters (temperature, humidity).
• Proficiency in using DFT meters, Elcometer, gloss meters, and standoff gauges.
• Knowledge of masking techniques for machined and threaded surfaces.
• Ability to work in standing, crouching, and overhead positions for long durations.
• Awareness of explosion-proof tools, ATEX zone rules (for enclosed paint areas).
• Basic computer skills (for logging job cards or ERP entries)

Health, Safety & Environmental (HSE) Compliance

• Personal Protective Equipment- Must wear respirator masks, gloves, face shields, safety shoes, coveralls, and hearing protection.
• Safe Work Practices- No open flames or smoking in painting or solvent storage area. Follow lockout/tagout during equipment maintenance.
• MSDS Compliance- Handle paints, thinners, and chemicals as per MSDS guidelines.
• Ventilation Standards- Work only in ventilated spray booths with exhaust systems functioning.
• Waste Disposal- Dispose used solvents, empty containers, and paint sludge in designated bins only
• Fire Safety Awareness- Must know location and use of fire extinguishers and spill kits in the paint shop.
• Medical Fitness- Fit to work with respiratory protection and physically demanding tasks

Have we awoken your interest? Then we look forward to receiving your online application. If you have any questions, please contact Sonali Samal.

One Passion. Many Opportunities.