Core & CCA Engineer

Job Title: Core & CCA Engineer

Location: Atlas Transformers India Limited (Por,GIDC)

Experience Preferred : 1 Year In Transformers Industry

Job Summary:

We are seeking a technically skilled and detail-oriented Core & CCA Engineer to oversee and manage the design, fabrication, assembly, and quality of core building and coil-core assembly (CCA) processes for power and distribution transformers. The role ensures that all activities are executed in accordance with technical drawings, quality standards, and production timelines.

Key Responsibilities:1. Core Building:

• Supervise the cutting, stacking, and assembly of CRGO (Cold Rolled Grain Oriented) or amorphous cores.
• Ensure correct placement and alignment of limbs and yokes.
• Verify adherence to core design, dimension tolerances, and magnetic performance requirements.

2. Coil Winding & Preparation:

• Review and interpret winding schedules and technical drawings.
• Supervise LV/HV coil winding (copper/aluminum), drying, and insulation processes.
• Ensure correct coil dimensions, interlayer insulation, and structural stability.

3. Coil-Core Assembly (CCA):

• Oversee the process of lowering coils onto the core (core insertion), and proper alignment for CCA.
• Ensure correct clearances, clamping, and bracing to avoid mechanical failures or electrical faults.
• Manage the lead connection routing as per drawings and safety standards.

4. Process Control & Optimization:

• Monitor process efficiency, material usage, and wastage.
• Optimize core loss, improve assembly time, and reduce human error through better tooling and techniques.

5. Quality Assurance:

• Conduct in-process inspections and checks at each stage (core, winding, drying, and assembly).
• Ensure all CCA work adheres to applicable standards like IS, IEC, ANSI, and internal QA protocols.

6. Technical Documentation:

• Maintain detailed records of CCA drawings, coil data sheets, process parameters, and quality checkpoints.
• Support preparation of manufacturing BOMs and work instructions.

7. Cross-Functional Support:

• Collaborate with the Design, Quality, and Testing departments to resolve issues or implement design changes.
• Provide support during customer/third-party inspections and FAT (Factory Acceptance Test).

Qualifications:

• Bachelor’s Degree or Diploma in Electrical or Mechanical Engineering.
• 3–6 years of experience in transformer manufacturing, particularly in core building and CCA operations.
• Good knowledge of transformer construction (oil-filled/dry type), core losses, insulation systems, and winding techniques.
• Familiar with electrical standards (IEC 60076 series, IS 2026, etc.)

Skills & Competencies:

• Strong understanding of transformer physics and assembly techniques.
• Hands-on knowledge of winding machines, core cutting/staking tools, and assembly jigs.
• Attention to detail and commitment to high-quality workmanship.
• Good communication and problem-solving skills.
• Proficiency in AutoCAD, MS Excel, and ERP systems (preferred).

Job Type: Full-time

Pay: ₹17,000.00 - ₹25,000.00 per month

Work Location: In person