Shift Engineer

Role & responsibilities

• Safety
• Zero LTC
• Accept work permits (from operations side) with 100% compliance for all engineering or non-routine tasks as per RIL standard with proper job safety risk assessment attached to permit
• Special Focus on Line Break, Hot Work, Confined Space related jobs
• Zero Tolerance for Unsafe Behaviour
• Demonstrate & Lead strict adherence of Safety Standards & Safety Compliance on shop floor
• Ensure operations as per RIL Health, Safety, Environment, & Fire standards
• Take periodic Gemba rounds, and control Unsafe Acts & Unsafe Conditions on shop floor
• Lead Audits, Visits, & Documentation
• Production
• Lead Start Up of Section with a focus on Zero Safety Incidents, Zero Quality Incidents, zero incidents of grower stoppage (due to lack of availability of quality polysilicon)
• Develop a process / system-based culture in managing operations
• Ensure output as per production plan
• Achieve best inventory accuracy for the section (Physical stock Vs System stock)
• Ensure 100% posting of Batches & 100% consumption of material through MES & ERP systems
• Ensure 5s on shop floor
• Release periodic production related reports as per RIL governance systems
• Participate in periodic plant review meetings
• Lead & Achieve Benchmark OEE
• Lead Audits & Visits
• Lead Documentation
• Handover of shift charge to reliever as per HOTO (Handover Takeover) guidelines of RIL. Plan & Ensure 100% Availability of Raw Material, Packing Material & Consumables for upcoming shift
• Quality
• All Operations /tasks as per documented & approved procedures
• Ensure Input & Output is as per approved quality specs
• Eliminate all sources of contamination by best shop floor discipline & best engineering or administrative controls as and where applicable
• Ensure operations are performed as per Standard Operating Conditions (With in Aim +/- Control Limits)
• Provide engineering solutions through data analysis to support quality assurance, customer complaint evaluations, process managements, and problem troubleshooting
• Cost
• Eliminate Losses & Improve Yield of all equipment of set up by demonstrating their design capabilities
• Team / Manpower
• Develop down the line team in the fundamental understanding of engineering knowledge of equipment of your section
• Handhold & Coach the manpower on operational nuances of section