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Senior Manager Quality

Senior Manager Quality

BorgWarner

1 - 5 years

4 - 8 Lacs

chennai

Posted:2 days ago| Platform:

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Skills Required

sqa kaizen quality systems process improvement poka yoke ppap pfmea supplier development continuous improvement performance improvement

Work Mode

Work from Office

Job Type

Full Time

Job Description

This position holder will be responsible for driving overall Quality function including Customer Quality, In Process Quality, Supplier Quality, Systems and Process Improvement.

Define and deploy the quality vision, policy, and annual quality objectives aligned to business and customer goals
Lead the quality organization (QA, QC, SQA, warranty, systems) and develop a strong problem-solving, data-driven culture
Establish, maintain, and improve the Quality Management System compliant with IATF 16949, ISO systems and customer-specific requirements
Ensure successful internal and external audits (customer & certification) and close nonconformities with robust CAPA
Oversee APQP activities (DFMEA/ PFMEA review, control plans, MSA, SPC, capability studies) for new parts and engineering changes
Approve PPAP/submission packages to OEMs, ensuring dimensional, material, performance, and process validation are completed and documented.
Monitor in-process quality performance (rejection, rework, PPM, line incidents) and ensure effective controls at each stage of manufacturing
Lead structured problem solving (8D, root cause analysis, corrective and preventive actions) for internal rejections, field failures, and OEM/customer complaints
Customer interface - Act as the primary quality interface with OEMs for audits, complaints, approvals, and scorecards.
Drive warranty reduction and field performance improvement through analysis of returns, trend monitoring, and cross-functional action plans
Supplier quality management - Oversee supplier quality performance for incoming materials (PPAP approval, audits, incoming PPM, line issues) and drive supplier development
Collaborate with sourcing and engineering to qualify new suppliers and improve existing ones using audits, capability improvement, and joint problem solving
Define and track key quality KPIs such as internal PPM, customer PPM, customer complaints, warranty cost, COPQ, audit scores, and related quality issues
Lead continuous improvement and lean initiatives (Kaizen, Poka-Yoke, standardization) to reduce defects, variation, and cost of poor quality
People development and culture - Build and mentor a high-performing quality team, including training on IATF, core tools (APQP, PPAP, FMEA, MSA, SPC), problem solving, and customer-specific systems

Internal Use Only: Salary

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Senior Manager Quality