Senior Manager Production /AGM ( Fertilizer/ Urea Industry )

Candidate should have 15+ years of experience in Fertilizer Industry specially in Urea Production and process units

Responsibilities:-

Process

• Make systems and procedures for daily monitoring of all operational parameters for achieving the strategic objectives to take necessary corrective actions for the same.

Process

• To organize periodic brainstorming and technical discussion sessions to Identify, conceptualize, evaluate, implement, and monitor the progress of specific projects for process improvement as well as the improvement of safety and environment, review of cost data and making operational changes in processes.
• Evaluate new technologies that can be used to upgrade the plant manufacturing processes for achieving higher production efficiency safely and in environment friendly manner at minimum cost.
• Assess safety and environment hazards and initiate actions for their improvement.
• Ensuring statutory compliances such as factories act , IBR etc.

Maintenance

• Providing equipment for maintenance in safe & isolated condition & coordinate with common services

Inventory

• Carry out daily reviews of existing stock to ensure that the plant is getting the supply of necessary material inputs as per the production requirements

Technical

• Hands on experience of operating the Urea plant.
• Good knowledge of Urea process fundamentals, Urea quality parameters, steam and cooling water systems
• Knowledge of budgeting and costing processes.
• Knowledge of Maintenance processes.
• Experience on different machines such as rotating and reciprocating compressors and pumps, reactors, distillation/ stripping columns etc.
• Knowledge of statutory requirement for compliance to factory laws, labour laws etc.
• Proven ability to identify the root causes of the day-to-day problems in plant operation, suggest the corrective and preventive actions and coordinate with various departments for execution
• Ability to prepare technical notes for improvement schemes within plant, calculate energy savings and undertake preliminary technical and commercial evaluation
• Should have good knowledge of safety systems, work permits, annual safety planning, equipment handing over for maintenance, EHS compliance and audits wrt ISO 9001, ISO 14000 systems.
• Ability to handle plant emergencies and work with plant personnel take corrective actions
• Basic knowledge of Knowledge of SAP Production and Preventive Maintenance Modules is desirable