Process Engineer

Job Purpose

Process Engineer is primarily responsible to ensure that production processes are operated as per pre-defined standard methods and productivity, yield and product quality meet targeted standards. The role will have to work on the following areas

• Process Optimization
• Yield Improvement
• Productivity Improvement
• Rework / Reprocess prevention
• HSE Compliance and Improvement
• Planning and achieving uninterrupted production operations

Continuous Improvement

Job Context & Major Challenges

Green field project execution: Erection and Commissioning of Machineries and production lines

Safe and efficient operation of production processes achieving desired quantity and productivity standards.

KRA 1

Process Optimization:

• Planning and controlling carbon black manufacturing processes
• Optimizing process parameters towards improved productivity
• Planning and ensuring adequate manpower and material resources
• Troubleshooting process issues

Collaborate with other manufacturing units, learn from past experiences and optimize processes.

KRA 2

Quality:

• Working towards zero ‘out of specification limits’ and continuously reducing reprocessing
• Ensuring zero process related customer complaint

Performing effective Root Cause Analysis and taking Corrective And Preventive Actions for internal non-conformities and external complaints / audit observations.

KRA3

Yield and Cost:

• Controlling raw materials input and process parameters for optimum yield and productivity
• Continuous improvement and ‘cost reduction’ initiatives – Both Opex and Capex

Accounting raw materials consumption accurately and preventing variance

KRA 4

HSE

• Ensuring adherence to safety procedures and standards and ensuring 100% compliance
• Identifying safety challenges, addressing them and taking preventive measures for safety.

Handling wastes in line with environmental standards and regulatory requirements

KRA 5

Standardization and Reporting

• Developing standard processes and documenting the same.