Process Engineer

The Project Industrialization Engineer/ Process Engineer is responsible to industrialize the maintenance, renovation/modernization or warranty activity at the Depot, Repair Centre or Production site(s) in order to secure the production deliverables.

Organization structure:

Organization structure (job belongs to...)

Service operation - Industrial

Reports directly to:

Process Industrial manager/ Project Industrial manager

Other reporting to:

Project Manager/ Site industrial manager

Network & Links Position title of connected positions / functional report

• Other Project Industrialization Teams
• Engineering Manager
• Production Execution team
• Industrial network
• APSYS network
• Sub-contractors
• Supply Chain
• Warranty Teams
• Tooling Management
• Project Industrial Data Management

MAIN RESPONSABILITIES

• Lead the industrialization of technical documentation, respecting the Standard Manufacturing Process & guidelines, footprint..etc
• Elaborate the required industrial deliverables: Macro-process, Work Instructions, implementation of the workstations, Bill of Material, Task Sequence and/or Standard Operations Sheet, Method times, definitive Layouts.
• Implement the Project Make or Buy strategy in all deliverables
• Provide inputs to Industrial means and tools requirements for project execution activities
• Implement the Project Make or Buy strategy in all deliverables
• Define and implement the training plan related to industrial topics and to Special Processes
• Validate on the field the industrial deliverables, tools and industrial means with maintenance execution (FAI)
• Respect the Industrial Planning milestones (followed by the IMFU)
• Understand and support the implementation of APSYS subjects related to Industrial Roadmap
• Ensure Railway Safety and EHS, AZDP standards are respected

• Review the maintenance manuals and technical details to ensure effective operational execution.
• Support depot industrialization activities with site industrial managers.
• Define layouts as per the requirements of site.
• Identify the right tools, equipments & test benches for process.

• Define and implement special process like torquing, adhesive bonding, Crimping etc

• Actively participate in RCA meeting and support in implementing process improvements.
• Support in implementing change request by analysing impact and readiness before retrofit impact.
• Read the electrical schematics convert into necessary work instruction for CM or any activity.
• Support in defining cable crimping process, harness etc.
• Have concurrent engineering for maintainability on requirements
• Define technical specifications of Depot equipment, tools etc .
• Assessment of Equipment interface / battery limits for depot equipments, test benches etc.
• Identify maintenance optimisation strategies
• Set up industrial process improvement related to industrial efficiency, quality, safety, Ergonomics, EHS, continuous improvement
• Adapt the industrial process and deliverables to project life cycle events such as design changes, obsolescence, maintenance plan optimization, fleet extension, changes in operating modes ...).
• Integrate the maintenance plan, BOM measuring points with SAP as per industrial requirements.

MAIN REQUIRED COMPETENCES

Educational Requirements

Educational Requirements

Mandatory:

• BE/Btech Electrical
• IT literate ( Word, Excel, PowerPoint)
• English fluency

Desired Knowledge / Experience

• SAP
• AutoCAD
• Catia

Experience

Mandatory:

• Industrial background with 2 to 5 years experience preferably in the railway industry and a total experience of 6-8 years
• Ability to read and understand schematics and drawings
• Technical experience of Methods Engineering, writing and improving manufacturing and/or maintenance work instructions, line balancing, Lean Manufacturing
• Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration follow-up
• Working knowledge of Quality and Health & Safety standards and systems.
• Experience in crimping, harness manufacturing process.
• Experience in methods definition, VSM, method time optimization, industrialization & technical specification of equipments
• AutoCAD, SAP & Catia knowledge preferred.

Desirable:

• Experience in Metro maintenance.
• Lean manufacturing.
• Depot equipment Specification, installation & Commissioning

Competencies & Skills

• Ability to deal quickly and effectively with a variety of topics
• Ability to summarize and focus on the critical issues
• Effective communication
• Result driven
• Remote and multicultural management