Plant Head

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Company Overview:

Mittalu is a dynamic, newly established manufacturing plant dedicated to producing high-quality Aerial Bunched (AB) Cables and All Aluminium Conductors (AAC). Our vision is to rapidly become a leading player in the electrical infrastructure sector by leveraging cutting-edge technology, efficient operations, and a commitment to excellence.

We are seeking an exceptional Plant Head with profound expertise in AB Cable and AAC manufacturing processes, machinery, and operational optimization. The successful candidate will be responsible for overseeing all aspects of plant operations, from production planning and execution to quality control, cost management, and team development. This role demands a hands-on leader who can translate technical drawings into efficient machine operations, drive continuous improvement, and leverage strong industry connections to build a high-performing team. The Plant Head will be crucial in ensuring our new facility achieves peak efficiency, maintains the highest quality standards, and supports our aggressive growth targets.

Key Responsibilities:

1. Operational Leadership & Efficiency:

• Oversee the entire manufacturing process for AB Cables and AACs, ensuring seamless operations from raw material intake to finished goods dispatch.
• Develop and implement robust production plans, schedules, and workflows to meet demand, optimize capacity utilization, and ensure on-time delivery.
• Identify, analyze, and implement strategies to significantly reduce operational costs (e.g., energy consumption, waste, rework) while simultaneously increasing production efficiency and output.
• Implement lean manufacturing principles and continuous improvement methodologies (e.g., Kaizen, 5S) to enhance productivity and eliminate bottlenecks.
• Monitor key performance indicators (KPIs) such as OEE (Overall Equipment Effectiveness), production yield, cost per unit, and delivery adherence, taking corrective actions as needed.

2. Technical Expertise & Implementation:

• Possess deep technical knowledge of AB Cable and AAC manufacturing machinery, including wire drawing machines, stranding machines, insulation lines, bunching machines, and testing equipment.
• Interpret complex engineering drawings, specifications, and production plans, ensuring their accurate and efficient implementation on the shop floor.

3. Quality & Cost Management:

• Establish and enforce stringent quality control processes throughout the production cycle to ensure all AB Cables and AACs meet national and international standards (e.g., IS, IEC) and customer specifications.
• Implement effective inventory management strategies for raw materials, WIP, and finished goods to minimize holding costs and prevent stockouts.
• Manage operational budgets, control expenses, and identify opportunities for cost savings without compromising product quality or safety.
• Lead efforts to reduce rejection rates and improve first-pass yield.

4. Team Leadership & Talent Acquisition:

• Recruit, train, mentor, and motivate a high-performing team of engineers, supervisors, and skilled machine operators.
• Leverage strong industry connections to attract and onboard the best talent for running specialized cable and conductor manufacturing machinery.
• Foster a culture of accountability, continuous learning, safety, and teamwork within the plant.
• Conduct performance reviews, identify training needs, and develop career paths for plant personnel.

5. Strategic Planning & Reporting:

• Collaborate with senior management to define operational strategies that align with the company's overall business objectives and rapid growth plans.
• Provide accurate, timely, and insightful reports to management on production performance, cost analysis, quality metrics, and operational challenges.
• Ensure strict adherence to all health, safety, and environmental (HSE) regulations and company policies.
• Implement and maintain robust safety protocols, conduct regular safety audits, and promote a safety-first culture.
• Ensure compliance with all relevant industry regulations and certifications.

Qualifications:

• Bachelor's degree in Electrical Engineering, Mechanical Engineering, Production Engineering, or a related field. A Master's degree or MBA is a plus.
• Minimum of 5-10 years of progressive experience in plant management or senior operations roles within the cable and conductor manufacturing industry.
• Proven track record of successfully managing and optimizing operations for AB Cable and AAC production.
• In-depth, hands-on knowledge of AB Cable and AAC manufacturing machinery, including their operation, maintenance, and troubleshooting.